Cost reduction and lead time shortening through the IT modernization of the processing process.
Customer benefits: 5% cost reduction, 5% shorter delivery time.
In promoting unmanned machining for single-run castings, the following challenges were identified: 1. It is necessary to accurately measure the cutting allowance to avoid unnecessary cutting paths. 2. To avoid tool interference during cutting, it is essential to reflect the quality of the casting more accurately in the CAD model. Through the IT transformation of the machining process, we were able to reduce the man-hours for tool interference checks, decrease errors in CAD model production, and shorten cutting time, achieving cost reduction and shorter delivery times. 【Benefits of IT transformation in the machining process】 ○ Reduction of man-hours for tool interference checks ○ Decrease in errors in CAD model production ○ Shortening of cutting time For more details, please contact us or download the catalog.
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【IT Transformation of the Processing Process】 [Conventional Processing Process] ○ Measure the material (cast product) with scales, etc. → Understand the position of areas that may affect processing and take measures against tool interference. → Create a path with appropriately set allowances. ○ Create a 3D model using CAD. ○ Create a processing path using CAM. → Considering safety from measurement accuracy, set an extra allowance of about 5mm. ○ Pre-processing confirmation. → Check for potential tool interference. [IT Processing Process] ○ Measure the material (cast product) using a digitizer. ○ Create a 3D model using CAD. ○ Create a processing path using CAM. → With improved measurement accuracy, tool interference can be checked more accurately. → No need to set extra allowances. ○ Pre-processing confirmation. → No need to check for tool interference. 【Customer Benefits】 ○ 5% cost reduction. ○ 5% reduction in delivery time. ● For more details, please contact us or download the catalog.
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Machining and metalworking are currently facing competition from overseas. Despite this challenging situation, there are several reasons why Inoue Manufacturing is steadily on the path to growth. One reason is the quality that meets our customers' needs. The metal parts processed using the know-how and technical skills we have cultivated over many years are well-regarded, and we receive high satisfaction from our customers. Furthermore, thanks to this reliable technical capability, unnecessary work does not occur during the manufacturing process, allowing us not only to meet the desired delivery dates but also to reduce costs. Another point to mention is the labor innovation that Inoue Manufacturing is undertaking. This is the "on-site improvement activities" conducted under the guidance of Nissan Motor's NPW Improvement Consulting Office. Through this initiative, we have been able to effectively utilize resources such as personnel and equipment, and we have established a system to implement the PDCA cycle to further develop these resources. This has allowed us to spend time on new customer development and the creation of original mold processing products. Everything is for our customers. Our challenges will continue.