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  4. Megahertz ultrasonic cleaner
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  • May 25, 2022
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May 25, 2022

Megahertz ultrasonic cleaner

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe in relation to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation to the target object can be controlled even in a 1000-liter water tank with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave propagation and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metals, glass, resins). By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original nonlinear resonance phenomenon refers to the resonance phenomenon of ultrasonic vibrations that occurs due to the generation of harmonics resulting from original oscillation control, realized at high amplitudes through resonance phenomena.
Megahertz ultrasonic cleaner
Megahertz ultrasonic cleaner
Sound flow control technology
Sound flow control technology
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超音波洗浄器による、メガヘルツの超音波発振制御技術.pdf[2413061]

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Ultrasonic System Technology Utilizing Megahertz Ultrasound
Ultrasonic System Technology Utilizing Megahertz Ultrasound
Ultrasonic Control Technology
Ultrasonic Control Technology
Manufacturing Technology for Ultrasonic Probes (Oscillating Type, Measuring Type, Resonant Type, Nonlinear Type)
Manufacturing Technology for Ultrasonic Probes (Oscillating Type, Measuring Type, Resonant Type, Nonlinear Type)

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Ultrasonic probe oscillation method (consulting support for control know-how)

Ultrasonic probe-based sweep oscillation system - a technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed a new control technology for ultrasonic probes using original technology. This is an application technology for measurement systems using the new ultrasonic probe. We provide consulting services for the development, manufacturing, and control methods of dedicated ultrasonic probes tailored to specific purposes. Regarding the characteristics of piezoelectric elements, we develop and manufacture original ultrasonic probes based on analyses that consider elastic wave propagation and various vibration states (modes). For measurements, the probes can be connected to an oscilloscope for use. For oscillation, they can be connected to a function generator. By performing feedback analysis of sound pressure measurement data, it becomes possible to quantify and evaluate nonlinear ultrasonic phenomena (acoustic streaming) and cavitation effects. The ultrasonic probes are "made-to-order" based on the confirmed intended use.

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Ultrasonic sound pressure measurement analysis system "Ultrasonic Tester NA"

We will measure, analyze, and evaluate the propagation state of ultrasound using an ultrasonic tester.

Features (for standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Attached software for time series data analysis This is a measurement system using an ultrasonic probe. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances. Ultrasonic Probe: Outline Specifications Measurement range: 0.01 Hz to 10 MHz Oscillation range: 1 kHz to 25 MHz Propagation range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Basic Research System on Ultrasonic Cleaning

We have developed a "basic experimental system" for ultrasonic cleaning.

The Ultrasonic System Research Institute has developed a "Fundamental Experimental System" related to ultrasonic cleaning that applies the "ultrasonic system using degassing and microbubble control." - Experimental examples of the developed system - Confirmation of the cleaning effect of cavitation Confirmation of the acceleration effect Confirmation of the cleaning effect by acoustic flow Confirmation of the cleaning effect by liquid circulation Confirmation of the interaction between cavitation and liquid circulation Confirmation of the interaction between the cleaning object and the cleaning tank ..... Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment autocor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Ultrasonic oscillation control system with a maximum frequency of 25 MHz (manufactured and sold)

We manufacture and sell an "oscillation system at 20 MHz" that allows for easy control of megahertz ultrasonic oscillation.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control system that applies acoustic characteristic analysis and evaluation technology related to the manufacturing of original products: ultrasonic oscillation probes. This is a new application system for cleaning, modification, inspection, and more using ultrasonic waves. It is also possible to apply control through the combination of low-frequency vibrations and sounds. Developed from an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model, this application system technology has been created. The key point is the utilization of surface acoustic waves. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon (Notes 2, 3). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon The occurrence of harmonics generated by original oscillation control, realized at high amplitudes through resonance phenomena, leads to the resonance phenomenon of ultrasonic vibrations. Note 3: Transient ultrasonic stress wave

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We provide manufacturing technology for ultrasonic sound pressure measurement analysis systems.

We will disclose the manufacturing know-how of ultrasonic probes - applying feedback analysis technology, ultrasonic sound pressure data analysis technology.

The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Recommended Type)," which makes ultrasonic measurement and analysis easy. We provide manufacturing technology and data analysis evaluation technology, including know-how for this system. System Overview (Recommended System: Ultrasonic Tester NA) Contents: - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets Features: - Measurement (analysis) frequency range: Specification from 0.1 Hz to 10 MHz - Ultrasonic oscillation: Specification from 1 Hz to 100 kHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours - Simultaneous measurement of any two points - Measurement results displayed in graphs - Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

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Development technology consulting for control systems based on ultrasonic models.

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing an effective "Ultrasonic Oscillation Control System" based on a statistical approach using abstract algebra in relation to the utilization of ultrasound. Regarding the statistical approach, statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract ideas or methods are developed; this is the characteristic of statistical mathematics. In the research of ultrasound, "a statistical perspective is essential to stabilize the effects of cavitation." About the model: Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and the examination progresses with representations that appropriately "round off" the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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(Customizable) Megahertz ultrasonic oscillation control probe

A megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation conditions from 1 to 900 MHz.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation states from 1 to 900 MHz by combining it with a function generator for controlling ultrasonic propagation states. This is a new application technology based on measurement, analysis, and evaluation techniques of ultrasonic propagation states for precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasonic waves include nonlinear characteristics, response characteristics, fluctuation characteristics, and effects due to interactions.

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Surface treatment technology using fine bubbles and ultrasound.

Relaxation and uniform treatment of surface residual stress using ultra-fine bubbles and megahertz acoustic flow control.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

  • Turbid water and muddy water treatment machines
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Utilization technology of rechargeable ultrasonic cleaner (50 kHz 10W)

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology.

The Ultrasonic System Research Institute publishes experimental videos on ultrasonic utilization (control of acoustic flow) technology using rechargeable ultrasonic cleaners (50 kHz, 10 W) and tools (plastic containers, glass containers, stainless steel containers, etc.). Changes in ultrasonic propagation conditions are measured and analyzed with an ultrasonic tester. Sound pressure measurement device: Features of the ultrasonic tester (for the 100 MHz type) - Measurement (analysis) frequency range: Specification 0.1 Hz to 100 MHz - Ultrasonic oscillation: Specification 1 Hz to 1 MHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours is possible - Simultaneous measurement of any two points - Measurement results displayed in graphs - Software for time-series data analysis included This is an oscillation, measurement, and analysis system using ultrasonic probes. For the measured data, we detect various acoustic characteristics considering position and state along with elastic wave propagation, and apply (control) them according to the purpose.

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Ultrasonic control technology using indirect containers

Technology for controlling nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" using indirect containers. This technology utilizes (evaluates) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic water tanks, and other items to control ultrasound (cavitation and acoustic flow). Furthermore, it realizes effective ultrasonic (cavitation and acoustic flow) propagation states tailored to the structure, material, and acoustic characteristics of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nanoscale. This has been applied and developed from examples of dispersing metal powders to nanosize. By employing control technologies for standing waves and cavitation in relation to ultrasound, as well as propagation control technologies for indirect containers, we can appropriately control cavitation and acoustic flow. Through original measurement and analysis techniques for ultrasonic propagation states, we have confirmed the evaluation of acoustic flow and numerous know-how.

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