Conducting aluminum melting tests using a hydrogen gas burner! (March 2024)

A test furnace based on actual equipment, with dissolution using a hydrogen burner and retention using an electric heater. Thorough testing for decarbonization in aluminum casting sites can be conducted together with our customers!

It is possible to conduct aluminum melting tests using hydrogen combustion with ingot input. Please use it to verify the quality of the molten metal and its impact on the products. The melting gas burner employs a hydrogen burner and electric heaters for retention! It is a hybrid furnace that enables carbon neutrality. By exchanging burner parts, you can switch between fuel gases (hydrogen/LNG (natural gas)/LPG), allowing for adaptability to trends in gas supply. Additionally, the furnace structure has a high oxide suppression effect, so you can confirm this effect in actual operation. We are committed to solving problems in aluminum casting sites and promoting low carbon emissions. Please feel free to reach out to us. ~Equipment Overview~ Test Furnace: Aluminum Handheld Melting Retention Furnace (Oxide Suppression Structure) Model: SMH-150H2 Melting Capacity: 150 kg/h Retention Capacity: Retention Chamber 800 kg/ch *Actual effective capacity during continuous melting, specific gravity 2.4 Melting Temperature: 660–680℃ Control Accuracy: ±5℃ ~Heat Source Configuration~ Melting Burner: Hydrogen Combustion Burner 116 kW × 1 unit Retention Heater: Immersion Type Electric Heater 9 kW × 2 units Fuel Used: Hydrogen (city gas 13A and propane gas are also possible) Power Supply: 200V/60Hz for power, 100V for operation

• Aluminum sash

Reduces the occurrence of oxides and significantly decreases the hassle of cleaning the retention chamber. (About once every six months to a year!)

Oxide Suppression Furnace: SMH Series (Aluminum Holding Melting Furnace & Aluminum Central Melting Furnace) 【Features】 ◇ Maintains a low atmosphere temperature (below 800°C) in the holding chamber and keeps the residual oxygen concentration below 1%, utilizing the protective effect of the aluminum oxide film to slow down the progress of oxidation with a new furnace structure. ◇ Equipped with a newly developed flat frame burner that prevents direct flame contact with the molten metal in the holding chamber, ensuring no disturbance to the surface of the molten metal. Additionally, energy-saving measures are implemented through a heat exchanger utilizing exhaust gas (a hybrid version with electric heaters is also available). ◇ To achieve significant forced convection heat transfer through matching the furnace structure, a newly developed melting burner is installed, taking into account flame length, diameter, and speed. 【Expected Effects】 (Compared to our conventional furnaces) By using the oxide suppression furnace… ○ Reduction in the frequency of cleaning the holding chamber (proven to be unnecessary for up to one year) ○ Elimination of flux treatment (may be performed in the melting chamber depending on the amount of dross) ○ Improvement in molten metal quality (reduction of hydrogen gas and inclusions in the molten metal) ○ Increased yield due to reduced material loss ○ Improved fuel efficiency through energy recovery from waste heat in the holding chamber ○ Improved working environment due to reduced surface temperature of the furnace

• Aluminum sash
• Related Equipment
• Heat and Drying Treatment Systems

Introducing the forefront of development! Hydrogen combustion without carbon dioxide emissions! SHOEI is advancing the adaptation of its proven in-house burners for hydrogen use.

【New Development! Hydrogen Gas Burner Lineup】 ◇ High-Temperature Furnace Hydrogen Gas Burner (EIS-H2) Achieves a wide combustion range and stable combustion For heat treatment furnaces, melting furnaces, heating furnaces, deodorization devices, etc. ◇ Package Burner (BJ-H2) ◇ Fan-Equipped Package Burner (SP-H2) Provides stable flames even under high furnace pressure conditions, with good operability and maintainability; suitable for low-temperature fields such as drying furnaces, as well as various industrial furnaces and deodorization devices. ◇ Hydrogen Combustion Recuperative Burner (STBW-H2) Equipped with a waste heat recovery device (heat exchanger), capable of reducing fuel usage by about 30% in addition to decarbonization. Developed in collaboration with Tokyo Gas Co., Ltd. and Tokyo Gas Engineering Solutions Co., Ltd.! For aluminum melting holding furnaces, preheating, heat treatment furnaces, etc. ◇ Hydrogen Combustion Single-End Radiant Tube Burner (TRFH-H2) Indirect heating method utilizing radiant heat With an integrated heat exchanger, the burner efficiency is high at 75%. ◇ Hydrogen Combustion Duct Burner (SDC-H2) Converts duct burners mounted on hot air generation devices to hydrogen combustion Suitable for various drying furnaces such as painting drying and food drying.

• Hydrogen Production

2nd anniversary celebration! Approximately 100 customers attended. Experience the forefront of decarbonization technology, including hydrogen combustion gas burners.

In May 2023, we established the "Thermal Technology Research Institute," and over the past year, we have conducted numerous tests. ~ Test Equipment Overview ~ ◇ Aluminum Melting Holding Furnace This furnace allows for verification tests of "molten metal quality" and "melting efficiency" through hydrogen combustion melting. It is an actual machine-based aluminum melting furnace. Melting capacity: 150 kg/h Melting: Hydrogen combustion gas burner Holding: Electric heater ◇ Painting Drying Furnace (Testing Equipment) Using equipment comparable to actual production sites, tests can be conducted with four different heat sources. It accommodates various types of workpieces. In the fiscal year 2023, we conducted optimization tests of heat sources with approximately 20 customers. ◇ Direct Combustion Deodorization Device (On-site Testing Available) A movable demo unit that can conduct tests using actual odors in customer factories. - Treatable components: VOCs (volatile organic compounds) and various other odors. - Treatment capacity/temperature: Max. 1.0 m³N/min / 760℃ ⚪︎ Hydrogen Combustion Gas Burner As a manufacturer of industrial gas burners, we are advancing the hydrogen compatibility of our existing lineup. The combustion observation of hydrogen gas burners has received very positive feedback. Experience the forefront of technology development aimed at a decarbonized society.

• Aluminum sash

This time, the ACS-5000 is available as a facial recognition terminal compatible with FaceMe Security's add-on feature "Face Terminal," enabling access control management that combines "advanced anti-spoofing features" with high-speed facial recognition powered by edge AI. ■ Main Features 1. Accelerated Authentication Processing FaceMe Security is optimized for the MediaTek Genio 700's NPU, achieving faster facial recognition processing and reduced CPU load compared to processing with only the CPU. It ensures stable authentication without delays even during peak times, such as clocking in and out, contributing to alleviating congestion. 2. Advanced "Anti-Spoofing" Optimized for the IR + RGB camera mounted on the ACS-5000. It can quickly detect fraudulent authentication using photos, videos, or 3D masks within 0.6 seconds, ensuring reliable identity verification. 3. Door Control Without Additional Equipment FaceMe Security can directly control the digital I/O of the ACS-5000, allowing for the construction of an access control management system without the need for additional equipment. This simplifies system configuration and reduces implementation costs.

Do you have any concerns or requests regarding wired bed exit sensors? × Tangling or tripping over wired cables × Cable disconnection or damage × Worrying about forgetting to turn the switch back on after temporarily stopping the sensor. × Wanting to be notified of bed exits even from a location far from the nurse call outlet. Such concerns can be resolved simply by connecting our wireless nurse call linked set to the sensor! Our wireless nurse call linked set allows you to connect bed exit sensors like "Ugo-kun," "Foldable Thin Matta-kun," "Ayumi-chan," and "Just Place Pole-kun" to transmitters and receivers, reducing wiring around the bed area, alleviating concerns about tripping or falling due to cables, and contributing to a tidier work environment. Furthermore, it enables the use of bed exit sensors even from locations far from the nurse call outlet, allowing for more flexible equipment placement.

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four configurations: left, center, right, and a total of 12 spots. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor with a single model. 【Recommended for such locations!】 ☑ Entrance facing a busy corridor ☑ Counter or sign near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

On our company's website introducing vehicle detection sensors, you can easily find products that meet your needs from three categories: "Purpose of Use," "Location of Use," and "Product List." [Introduction to Vehicle Detection Sensors] The sensors detect the passage of vehicles and notify you with a rotating light or switch the display of parking availability. They contribute to safe driving within parking lots and smooth operational management. They are used in various areas, from coin-operated parking to large-scale parking lots. We will continue to improve our webpage to provide information about Hotron's "Vehicle Detection Sensors."

The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.