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  3. 超音波システム研究所
  4. - Cleaning method using an ultrasonic toothbrush (130 Hz and 1.6 MHz) -
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  • Feb 06, 2023
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Feb 06, 2023

- Cleaning method using an ultrasonic toothbrush (130 Hz and 1.6 MHz) -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing an ultrasonic toothbrush (130 Hz and 1.6 MHz, 3 W). This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation to the target object can be controlled even in a 1000-liter tank with a 3 W ultrasonic output. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave propagation and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address this as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This phenomenon occurs due to the generation of harmonics resulting from original oscillation control, which is realized at high amplitudes through resonance phenomena, leading to ultrasonic vibration resonance.
Megahertz ultrasonic cleaning technology
Megahertz ultrasonic cleaning technology
Megahertz ultrasonic cleaning technology
Megahertz ultrasonic cleaning technology
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超音波洗浄器(水槽表面)の表面残留応力緩和・均一化処理.pdf[2595642]

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Propagation characteristics of ultrasound - vibration modes, nonlinear phenomena, response characteristics, interactions -

Technology for evaluating the dynamic characteristics of original ultrasonic probes—self-correlation, bispectrum, impulse response characteristics, power contribution rate.

Technology for Evaluating the Dynamic Characteristics of Ultrasonic Probes We offer consulting services for this technology. If you are interested, please contact us via email. By utilizing the acoustic properties (surface elastic waves) of various materials (glass containers, etc.), we have confirmed the effects of ultrasonic stimulation on structures, machine tools, and various manufacturing lines, even in a 5000-liter water tank with ultrasonic output below 20W. This was developed as a method for controlling and applying nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave motion and an ultrasonic model from abstract algebra. The key point is the technology for utilizing surface elastic waves on ultrasonic element surfaces. By confirming the propagation characteristics of ultrasound based on the conditions of the target object (material, shape, structure, size, quantity, etc.), it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasound Propagation characteristics of ultrasonic probes: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic sound pressure measurement analysis (consulting support)

Ultrasound consulting specialized in measurement and analysis of ultrasonic propagation conditions.

The Ultrasonic System Research Institute conducts consulting related to ultrasonic applications using a technology that measures, analyzes, and evaluates the propagation state of ultrasound, applying feedback analysis techniques based on multivariate autoregressive models. By organizing the measurements, analyses, and results obtained using ultrasonic testers in chronological order, we establish and confirm new evaluation criteria (parameters) that indicate the appropriate ultrasonic state for specific purposes. Note: - Nonlinear characteristics (dynamic characteristics of acoustic flow) - Response characteristics - Fluctuation characteristics - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties of the target object and surface elastic waves, we deepen our understanding of the relationships between various effects related to vibration phenomena, drawing on the principles of statistical mathematics. As a result, there is an increasing number of cases demonstrating that new nonlinear parameters are highly effective regarding the propagation state of ultrasound and the surface of the target object. In particular, evaluation cases related to cleaning, processing, and surface treatment effects lead to successful control and improvement based on good confirmations.

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Machining technology utilizing megahertz ultrasonic vibrations.

Machining technology using ultrasonic systems (sound pressure measurement analysis, oscillation control).

The Ultrasonic System Research Institute has developed "ultrasonic oscillation control (processing) technology" that utilizes the acoustic characteristics (vibration response characteristics and nonlinear phenomena) of objects (tools, target items, etc.) through a sound pressure measurement analysis device (ultrasonic tester) and a megahertz ultrasonic oscillation control probe. With this developed technology, it has become possible to control nonlinear vibration phenomena in target objects through "ultrasonic oscillation and output control," achieving dynamic control of ultrasonic waves (changes in bispectrum). The original ultrasonic oscillation control probe allows for the utilization and control of nonlinear effects of ultrasonic vibrations. This is an effective ultrasonic utilization (control) technology tailored to applications such as processing, cleaning, surface modification, and promoting chemical reactions. There are interactions with the acoustic characteristics of cutting tools (drills, reamers, cutters, knives, etc.) and the size and material of cutting oils, jigs, and target objects, making the analysis (self-correlation, impulse response, contribution rate, bispectrum) complex. However, various optimizations based on the analysis results of sound pressure measurement data become possible.

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Ultrasound oscillation system using original ultrasound probes.

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

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Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

Improvement process for ultrasonic propagation efficiency due to harmonics above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by measuring, analyzing, and controlling the propagation state of ultrasound and applying it as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates the residual stress on the surface of components and homogenizes the entire surface. With this technology to alleviate surface residual stress, we have improved fatigue strength against metal fatigue and achieved uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a certain range of stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This technology is offered as a consulting service.

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A new surface inspection technology using megahertz ultrasonic oscillation.

Surface inspection using ultrasonic oscillation from ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type).

The Ultrasonic System Research Institute has developed a new component inspection technology using megahertz ultrasonic oscillation, based on its track record of analyzing ultrasonic data propagating on the surface of target objects. This method applies the measurement and analysis technology of "sound pressure and vibration" through the control of original ultrasonic probe oscillation. We provide consulting and explanations of ultrasonic evaluation technology by developing ultrasonic probes tailored to the purpose (vibration modes propagating on the surface of target objects). This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the target object. In particular, this fundamental technology serves as a new evaluation parameter for ultrasonic vibration, utilized in surface inspection of substrate components and preliminary evaluation of precision cleaning parts, based on the response characteristics derived from combinations of oscillation and reception. By measuring, analyzing, and evaluating the dynamic characteristics of ultrasonic waves related to surface elastic wave propagation phenomena, we have enabled effective utilization tailored to the purpose (evaluation) by constructing and modifying logical models.

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Ultrasound Seminar: Demonstration of Sound Pressure Measurement Analysis and Oscillation Control

Control of nonlinear phenomena related to megahertz ultrasonic propagation states.

This seminar is an in-person event with a maximum capacity of 10 participants. The Ultrasonic System Research Institute will hold an ultrasonic seminar as follows: Title: "Analysis of Ultrasonic Sound Pressure Measurement and Oscillation Control Technology" We will provide a detailed explanation of the know-how related to ultrasonic cleaning, stirring, and processing using fine bubbles, along with demonstrations using the "Ultrasonic Tester NA (200MHz)" for easy measurement analysis and the "Ultrasonic Oscillation System (20MHz)" for easy oscillation control! Date: **Month** **Day**, 2024, 13:00 - 16:00 Venue: Tokyo Tama Mirai Messe (Tokyo Metropolitan Tama Industry Exchange Center) Room 7 (Capacity: 27 participants) Price (including tax): 18,700 yen (Base price: 17,000 yen) - For simultaneous applications of 2 participants: 33,000 yen (Base price for 2 participants: 30,000 yen) Organizer: Ultrasonic System Research Institute

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Ultrasonic oscillation control technology utilizing ultrasonic propagation conditions above 100 MHz.

Ultrasonic control based on the classification of ultrasonic propagation conditions (measurement, analysis, and evaluation of sound pressure data) technology.

The Ultrasonic System Research Institute has developed manufacturing and utilization technologies for ultrasonic probes that control resonance phenomena and nonlinearity regarding surface elastic waves that propagate to objects above 100 MHz with oscillations below 20 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of the propagation characteristics of surface elastic waves on the surface of ultrasonic elements according to the intended use. To achieve this, we adjust the surface of the ultrasonic probe based on the ultrasonic propagation characteristics through acoustic pressure measurement, analysis, and evaluation (acoustic pressure level, frequency range, nonlinearity, dynamic characteristics, etc.) to match the intended use. Ultrasonic Probe Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes.

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Manufacturing and sales of original ultrasonic systems (sound pressure measurement analysis, oscillation control).

Ultrasonic system combining "Ultrasonic Tester NA (10 MHz)" and "Ultrasonic Oscillator (20 MHz)"

An ultrasonic system that allows for easy measurement analysis and oscillation control. The Ultrasonic System Research Institute is publicly conducting experiments using a system that combines the "Ultrasonic Tester NA (recommended type)," which allows for easy measurement analysis of ultrasonic waves, and the "Ultrasonic Oscillation System (20 MHz)," which enables easy oscillation control of ultrasonic waves. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment Example: Function Generator Note: Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response Characteristics) 4) Detection of Interactions (Analysis of Power Contribution Rates) Note: "R" Free Statistical Processing Language and Environment - autocor: Autocorrelation Analysis Function - bispec: Bispectrum Analysis Function - mulmar: Impulse Response Analysis Function - mulnos: Power Contribution Rate Analysis Function

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Ultrasonic system using a function generator

Ultrasonic oscillation (sweep oscillation) system for controlling nonlinear phenomena

The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface elastic waves based on the acoustic characteristics of original ultrasonic probes. The key point is the setting of sweep oscillation conditions using two ultrasonic probes (essentially, it cannot be controlled with just one probe for ultrasonic oscillation control. By combining the oscillation settings of the two probes, the occurrence of resonance phenomena and nonlinear phenomena can be controlled). Resonance phenomena and nonlinear phenomena can be controlled within a frequency range tailored to the intended use. In particular, when strong stimulation is required, this is achieved by utilizing low-frequency resonance phenomena (e.g., breaking glass). When high-frequency stimulation is needed, this is achieved by utilizing high-frequency nonlinear phenomena (e.g., 700 MHz stimulation).

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Castem Co., Ltd. will exhibit at the "Monozukuri World Osaka - Mechanical Components Technology Exhibition" held at Intex Osaka from Wednesday, October 1 to Friday, October 3, 2025. We will showcase lost-wax precision casting and MIM (Metal Injection Molding) products, as well as introduce our new technology, mold-less casting "Digital Cast." In addition to our popular casting demonstrations, we will present case studies on solving issues related to metal parts. Please utilize our "Technical Consultation Booth" to learn about optimal manufacturing methods tailored to your needs, from ultra-small lots to mass production. 【Exhibition Overview】 Dates: October 1 (Wed) - October 3 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Intex Osaka (1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture) Exhibition Booth Number: Hall 6, B Hall 51-1 Pre-registration allows for smooth entry. It is convenient to register via the URL below before your visit. We sincerely look forward to your attendance. https://www.manufacturing-world.jp/osaka/ja-jp/register.html?code=1431877272389396-VEK

Sep 26, 2025

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