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  3. 日本スピンドル製造 環境事業部
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日本スピンドル製造 環境事業部

addressHyogo/Amagasaki-shi/Chaojiang 4-2-30
phone06-6499-5551
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last updated:Dec 19, 2023
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日本スピンドル製造 List of Products and Services

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[Case Study] Centerless <Foundation & Technical Collection Provided>

Easier treatment with dehydrated sludge! A case where tank cleaning costs, liquid expenses, and waste liquid disposal costs were reduced.

We would like to introduce a case study of our "Cyclone-Type Coolant Liquid Purification System." Our customer faced the challenge of having a lot of sludge, requiring daily tank cleaning at their centerless grinding operation. After the implementation, the cleaning frequency was reduced to twice a month, and handling of dewatered sludge became easier. We also provide a collection of fundamentals and technologies, so please refer to the PDF materials below. 【Case Overview】 ■ Target Equipment: Centerless ■ Workpiece: Bar Material *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Cylindrical Grinding Machine <Foundation & Technology Collection Provided>

Introducing a case study of the implementation of a cyclone-type coolant liquid purification system that achieves tank cleaning and eliminates foaming!

We would like to introduce a case study of our "Cyclone-type Coolant Liquid Purification System." The equipment in question is a cylindrical grinding machine, and the workpiece was a crankshaft. After three months of implementation, there were no more tank cleaning or foaming issues. We also provide foundational and technical materials, so please refer to the PDF document below. 【Case Overview】 ■ Equipment: Cylindrical Grinding Machine ■ Workpiece: Crankshaft *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Quenching Equipment <Basic & Technical Collection Provided>

Nozzle clogging resolved! A case where tank cleaning costs, liquid expenses, and waste liquid disposal costs were reduced!

We would like to introduce a case study of our "Cyclone-type Coolant Liquid Purification System." In the customer's quenching equipment, purification was only performed using a magnetic separator, which led to nozzle clogging and unstable quality. After the introduction of our system, there were no more nozzle clogs, and costs for tank cleaning, liquid expenses, and waste liquid disposal were reduced by 240,000 yen annually. We also provide a foundation & technology collection, so please refer to the PDF document below. 【Case Overview】 ■ Target Equipment: Quenching Device ■ Workpiece: Driven *For more details, please refer to the PDF document or feel free to contact us.

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What is the Hopper System <Basic & Technical Collection Provided>

Minimize sludge accumulation! Reduce the frequency of cleaning inside the tank.

We offer a "Cyclone-type Coolant Liquid Purification Device" that efficiently removes sludge while being energy-saving. The hopper can send all the liquid returned from the grinding machine to the purification pump, allowing for purification without the sludge dispersing in the tank. As a result, the accumulation of sludge is minimized, reducing the frequency of tank cleaning. We also provide a foundation & technology collection, so please refer to the PDF materials below. 【Benefits】 ■ Improved quality ■ Reduced tank cleaning frequency ■ Increased productivity ■ Reduced liquid purchase costs ■ Decreased waste disposal *For more details, please refer to the PDF materials or feel free to contact us.

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[Basic & Technical Collection] Coolant Liquid Purification Device - What is a Cyclone?

Suppress liquid degradation and extend liquid life! High purification efficiency is achieved for solid particles.

This document provides a detailed explanation of the basic knowledge and technology of cyclones. It also introduces the roles of coolant liquids and purification devices, as well as the foam suppression function of the vortex eco and the factors that cause foam generation. The system examples include detailed information on the effects of implementation. Please feel free to download and take a look. 【Contents (partial)】 ■ Roles of coolant liquids and purification devices ■ Features of cyclones ■ Principles of cyclones ■ Cost comparison of purification devices ■ Lineup and features of cyclones *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Reduction of bubbles generated in the liquid

Improvement case using a cyclone with defoaming function! Please consult us as there are limitations on the liquids that can be handled.

We would like to introduce an improvement system example for issues related to the cyclone "Uzu Eco" with foam suppression functionality. It crushes the generated foam, preventing a decrease in lubrication effectiveness and air entrapment in the pump. Please consult us as there are limitations on the types of liquids that can be handled. 【Case Overview】 ■Challenge - Eliminate foam generated in the liquid ■Effect - Crush the generated foam - Prevent a decrease in lubrication effectiveness and air entrapment in the pump *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Reduction in the number of liquid exchanges and tank cleaning operations.

Minimizing the residual amount of sludge! Introducing improvement cases using coolant liquid purification equipment.

In the "NS Hopper System," the returned liquid can be sent entirely to the pump, preventing sludge from spreading in the tank and minimizing the residual amount of sludge. The liquid exchange cycle is longer, and the frequency of cleaning the tank is reduced, alleviating the burden of troublesome and dirty work. Please feel free to contact us when you need assistance. 【Case Overview】 ■Challenges - Liquid exchange and tank cleaning tasks are cumbersome ■Effects - Reduced cleaning frequency with the hopper system and vortex tank *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Filterless, Maintenance-Free

We will introduce examples of improvement systems for issues related to coolant purification devices!

Are you facing issues such as wanting to reduce industrial waste processing volume or finding filter replacement troublesome? Our 'Cyclone-type coolant liquid purification device' is filterless, requiring no replacements and is maintenance-free. Please feel free to contact us when you need assistance. [Case Overview] ■Challenges - Want to reduce industrial waste processing volume - Filter replacement is troublesome ■Benefits - Filterless and no replacements needed - Maintenance-free *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Provided cooling water circulation system and dust collection system.

Cooling of molds and workpieces + dust removal from the press machine! A case that also improved the working environment.

We provide equipment that can cool molds to the appropriate temperature and a dust collection system that can improve the surrounding environment. In addition to managing the temperature of the cooling fluid, we can also enhance the working environment by removing dust generated from the press machine. Please feel free to contact us when you need assistance. 【Case Overview】 ■Challenges - Want to cool molds to the appropriate temperature - Want to eliminate dust scattered during pressing ■Benefits - Possible management of cooling fluid temperature - Removal of dust generated from the press machine *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Providing a system that enables proper temperature management.

Eliminating cooling effects and reducing processing accuracy! Introducing examples of mold cooling systems for hot press machines.

We would like to introduce a case study of a mold cooling system for hot press machines. Purified liquid cooled to an appropriate temperature is supplied to the mold and workpiece. This reduces the defect rate during pressing and the thermal impact during workpiece processing. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Issues - The temperature of the liquid is high, resulting in low cooling effectiveness. - The processing accuracy of the workpiece decreases due to thermal effects. ■Effects - The defect rate during pressing and the thermal impact during workpiece processing are reduced. *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Enhancing Processing Accuracy and Quality, and Preventing Wire Breakage During Drawing

Remove sludge from the liquid with high efficiency and purify the lubricant! Prevent the occurrence of scratches and cracks.

Are you experiencing issues such as "scratches or cracks on the workpiece during polishing," "impact on machining accuracy," or "cracks occurring from the surface to the interior of the wire during wire drawing, leading to breakage"? By using the "Cyclone Purification Device," you can efficiently remove sludge from the liquid and purify the lubricant, preventing the occurrence of scratches and cracks. 【Case Overview】 ■ Challenges - Scratches or cracks on the workpiece during polishing - Impact on machining accuracy - Cracks occurring from the surface to the interior of the wire during wire drawing, leading to breakage *For more details, please refer to the PDF document or feel free to contact us.

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Features of Spindle-Made Cyclones <Presentation of Benefits Document>

Manufacturing superior cyclones with Spindle's unique processing method! Achieving high purification efficiency.

We would like to introduce the features of our company's "Cyclone-type Coolant Liquid Purification Device." It is manufactured using the NS spinning device, which processes while rotating. It excels in roundness and forms an ideal cyclone water flow. Through spinning processing, durability, wear resistance, and corrosion resistance are improved, and due to its excellent roundness, high purification efficiency can be achieved. We also provide a benefits introduction document, so please refer to the PDF material below. 【Features】 ■ Excellent processing technology ■ Increased thickness through thickening processing ■ Increased hardness through work hardening ■ Improved roundness ■ Material: Stainless steel *For more details, please refer to the PDF document or feel free to contact us.

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Features of Cyclone Type <Presentation of Benefits>

No consumables such as filter cartridges are generated! Purification is possible regardless of whether the material is magnetic or non-magnetic.

At Nippon Spindle Manufacturing Co., Ltd., we offer a "Cyclone-type Coolant Liquid Purification Device" that efficiently removes sludge while saving energy. It can purify both magnetic and non-magnetic materials. It suppresses the growth of anaerobic bacteria and reduces unpleasant odors. Since there is no waste generated from consumables like filter filters, the lifespan of the liquid is extended, resulting in a reduced frequency of wastewater treatment. We also provide a benefits introduction document, so please refer to the PDF materials below. 【Features】 ■ Filterless ■ Capable of purifying both magnetic and non-magnetic materials ■ Odor suppression ■ Extended liquid lifespan ■ Minimal changes in purification efficiency over time ■ Reduction of industrial waste *For more details, please refer to the PDF materials or feel free to contact us.

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Cyclone-type sludge removal structure <Presentation of benefits document>

Discharge purified liquid from the upper nozzle! Discharge sludge and a small amount of liquid from the lower nozzle.

We would like to introduce the sludge removal structure of our "Cyclone-type coolant liquid purification device." When dirty liquid is supplied, the normalized liquid rises due to the cyclone effect. The sludge falls along the side wall in a spiral due to centrifugal force. Purified liquid is discharged from the upper nozzle, while the sludge that has been removed, along with a small amount of liquid, is discharged from the lower nozzle. We also provide a benefits introduction document, so please refer to the PDF materials below. 【Overview】 ■ Supply of dirty liquid ■ Normalized liquid rises due to the cyclone effect ■ Sludge falls along the side wall in a spiral due to centrifugal force ■ Purified liquid is discharged from the upper nozzle ■ Sludge and a small amount of liquid removed are discharged from the lower nozzle *For more details, please refer to the PDF document or feel free to contact us.

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Benefits of Purifying Lubricants <Presentation of Introduction Materials>

Achieve cost reduction and quality improvement! Sludge can be recovered and reused if it is a valuable material.

We would like to introduce the benefits of purifying lubricants. This includes extending the life of lubricants, reducing defect and disconnection rates, decreasing the frequency of pit cleaning, and stabilizing processing surface smoothness, processing accuracy, and wire drawing accuracy. If the sludge is valuable, it can be collected and reused. We also provide a benefits introduction document, so please refer to the PDF materials below. 【Features】 <Cost Reduction> ■ Extension of lubricant life ■ Reduction of defect and disconnection rates ■ Decrease in pit cleaning frequency ■ Prevention of unpleasant odors *For more details, please refer to the PDF materials or feel free to contact us.

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Role of coolant fluid <Presentation of benefits>

Improving clogging, blinding, and detachment of grinding wheels caused by grinding debris and the generation of grinding stones!

The functions of coolant fluid are lubrication, cooling, penetration, and cleaning. When grinding or wire drawing, problems such as "inability to achieve dimensional accuracy" and "occurrence of defects in quality or surface" arise due to heat generated from processing, grinding debris, and the generation of grinding wheels. Using coolant fluid can improve these issues, but management is necessary. Therefore, a fluid purification system is required. We also provide a benefits introduction document, so please refer to the PDF materials below. 【Functions of Coolant Fluid】 ■ Lubrication ■ Cooling ■ Penetration and Cleaning *For more details, please refer to the PDF materials or feel free to contact us.

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[Information] Benefits of Introducing Cyclone-Type Coolant Liquid Purification Equipment

Improve processing accuracy, quality, and production efficiency! Reduce industrial waste costs and tank cleaning frequency.

This document introduces the benefits of implementing the spindle-made "Cyclone-type coolant liquid purification device." It includes information on the "role of coolant liquid," the "benefits of purifying lubricating liquid," and examples of "improvement systems for common issues." In the "Cyclone lineup," you can view product introductions. Please feel free to download and take a look. 【Contents (partial)】 ■ Role of coolant liquid ■ Benefits of purifying lubricating liquid ■ Structure for sludge removal in cyclone type ■ Features of cyclone type ■ Features of spindle-made cyclone ■ Examples of improvement systems for common issues *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type coolant liquid purification device *Demo unit available

Contributing to the SDGs: Efficiently removing sludge while saving energy! Significantly reducing running costs and industrial waste emissions through filterless design and liquid circulation reuse.

Changing the liquid and cleaning the tank is a hassle." "I want to reduce the running costs of the filter." "I want to reduce the amount of industrial waste generated." "I want to manage the temperature of the liquid." "I want to reduce the defect rate of the products." We often hear such voices on-site. Our company believes that by providing a cyclone-type coolant purification system that efficiently removes sludge while being energy-saving, we can contribute to the SDGs. By removing sludge, we can circulate and use the liquid, reduce the frequency of tank cleaning, and since it is a cyclone type, it requires no maintenance and generates no consumables, significantly reducing running costs and the amount of industrial waste generated. Removing sludge helps maintain the cleanliness of the liquid, leading to improved processing accuracy. Additionally, we provide equipment that can engineer a heat exchange system for proper temperature management. [Verification with Demo Equipment] We understand that you may have concerns about the effectiveness before fully introducing the equipment, so we have demo units available for you to check the level of effectiveness. If you would like a demo unit, please contact us and let us know you wish for a "demo unit.

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Regarding issues and countermeasures that occur during grinding and wire drawing *Presentation of materials*

Solving issues such as 'inability to achieve dimensional accuracy,' 'occurrence of deterioration or surface defects,' 'clogging, blinding, or detachment of grinding wheels,' and 'damage to dies'!

Are you facing any of these issues? - Heat generation during processing, temperature management of coolant - Scratches on products or decreased processing accuracy - Removal of grinding chips and abrasives - Wear of grinding wheels and dies - Cleaning of tanks - Suppression of foam We offer a cyclone-type coolant purification device that efficiently removes sludge while saving energy. By removing sludge from the coolant with high efficiency, we have received many positive responses. Currently, we are providing materials that showcase examples of solutions to issues in manufacturing, such as processing defects, wire breakage during drawing, insufficient cooling in hot press molds, and frequent liquid replacements. ★ You can test our demo unit to check the sludge removal status. If you would like to request a test, please contact us and mention "Test Request." *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type coolant purification device <Merit introduction materials provided>

High-efficiency sludge removal. By using a unique spinning process, the thickness of frequently worn areas is increased, achieving high durability and corrosion resistance.

We offer a cyclone-type coolant purification device that efficiently removes sludge while being energy-saving. In addition to achieving filterless operation with low pressure loss, it also enables cost reduction through low maintenance. Our unique spinning process increases the thickness of frequently worn areas, ensuring high durability. Currently, we are providing materials that showcase solutions to issues faced in manufacturing, such as processing defects, wire breakage during drawing, insufficient cooling in hot press types, and frequent liquid replacement. [Contents (excerpt)] ■ Role of coolant ■ Benefits of purifying lubricants ■ What is a cyclone type? ■ Features of spindle-made cyclones ■ <Solutions to issues> Introduction of 6 cases ■ <Product introduction> Cyclone lineup *For more details, please refer to the PDF document or feel free to contact us.

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Coolant liquid purification device <Can be verified with a demo unit>

Recovery of high value-added sludge! Suitable for machining accuracy during cutting and grinding, and for preventing wire breakage during wire drawing.

When grinding is performed, heat generation from processing, the generation of grinding debris and abrasive particles, abrasive wear, and contamination with oil occur. Coolant fluid has lubricating, cooling, penetrating, and cleaning functions, preventing various issues caused by grinding, including impacts on dimensional accuracy, deterioration, surface defects, and clogging of the abrasive. Additionally, the coolant system has roles such as cooling the coolant fluid, removing grinding debris, and eliminating oil contamination. We also accept verification with demo machines, so please feel free to consult us. 【Functions of Coolant Fluid】 ■ Lubricating function ■ Cooling function ■ Penetrating and cleaning function *For more details, please refer to the PDF document or feel free to contact us.

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Lubricating Liquid Purification Device for Stretching Machines 'Uzu Eco/Kuron Ace'

Improve sludge recovery rate! No generation of industrial waste with filterless technology, maintenance-free!

We would like to introduce our company's wire drawing machine lubricant purification device, "Uzu Eco/Kron Ace." It is filterless, generates no industrial waste, and is maintenance-free. It prevents wire breakage and improves sludge recovery rates. It can be utilized in all machine tools that use water-soluble coolant. 【Features】 <Uzu Eco> ■ Purifies both magnetic and non-magnetic materials ■ Equipped with anti-foaming function, patented ■ Compact and exceptionally durable ■ Excellent roundness and durability due to plastic processing ■ Special stainless steel for contact parts *For more details, please refer to the PDF document or feel free to contact us.

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Hot stamp mold cooling circulation device "Uzu Eco/Kron Ace"

Eliminate defects during press molding! Are you facing challenges in ensuring product quality?

We would like to introduce our hot stamp mold cooling circulation device, "Uzu Eco/Kuron Ace." It optimizes the temperature of the mold cooling water and resolves issues during press molding. We provide engineering for cooling devices, including tank capacity and temperature management. It can be utilized in all machine tools that use water-soluble coolant. 【Features】 <Uzu Eco> ■ Purifies regardless of magnetic or non-magnetic materials ■ Equipped with foam suppression function, patented ■ Compact and exceptionally durable ■ Excellent roundness and durability due to plastic processing ■ Special stainless steel for contact parts *For more details, please refer to the PDF document or feel free to contact us.

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【Solving Problems with Coolant Filtration】Low Recovery Rate of High Value-Added Sludge

Since it is filterless, recovery is easy! It is suitable for improving existing coolant tanks and pits.

Are you facing issues such as 'low recovery rates of high-value-added sludge'? The 'Mobile Cron Ace' is a coolant liquid purification device that achieves high cleaning efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic. Being filterless, it allows for easy recovery. Its compact design and mobility enable use across multiple tanks. 【Features of the Mobile Cron Ace】 ■ Prevents deterioration of machining accuracy ■ Measures against wire breakage during drawing ■ Reduces the frequency of tank cleaning ■ Maintenance-free due to being filterless ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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Solving problems with coolant filtration: High frequency of tank cleaning and liquid replacement.

Remove sludge with high efficiency! Improved processing accuracy due to excellent filtration capability.

Do you have concerns such as "frequent cleaning of the coolant tank and liquid replacement"? "Kron Ace" is a cyclone-type coolant purification device that achieves high cleaning efficiency for various solid particles, regardless of whether they are magnetic or non-magnetic. It stabilizes the finishing accuracy and surface roughness of the workpiece. By efficiently removing sludge, it allows for longer circulation of the coolant liquid and reduces the frequency of cleaning. 【Features of Kron Ace】 ■ Prevents deterioration of processing accuracy ■ Measures against wire breakage during drawing ■ Reduces the number of tank cleanings ■ Maintenance-free and filterless ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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Solving problems with coolant filtration: Unsatisfactory cooling in hot press type.

Calculate the thermal balance and provide appropriate equipment! We widely support water-soluble coolants such as cold roll forming.

Are you experiencing issues with 'unsatisfactory cooling from hot press types'? 'Spicron' is a cyclone-type coolant purification device that improves grinding precision and suppresses the degradation of grinding fluid. It achieves high cleaning efficiency for various solid particles, stabilizing the finishing precision and surface roughness of the workpiece while reducing the frequency of dressing the grinding wheel. Unlike magnetic methods, it works for both magnetic and non-magnetic materials. We calculate the thermal balance and provide the appropriate equipment. 【Features of Spicron】 ■ Prevents a decrease in processing precision ■ Measures against wire breakage during drawing ■ Reduces the frequency of tank cleaning ■ Maintenance-free and filterless ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

  • Water Treatment Plant

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【Solving Problems with Coolant Filtration】Wire Breakage During Drawing

Ensuring the components in the lubricant! Introducing a compact and highly durable coolant purification device.

"Uzu Eco" is a cyclone-type coolant purification device that is a must-see for those troubled by wire breakage during drawing. By securing the components in the lubricating liquid, it prevents wire breakage. It suppresses foaming of the liquid and prevents a decrease in processing accuracy. Additionally, it generates no industrial waste, is filterless and maintenance-free, and reduces the frequency of tank cleaning. 【Features of Uzu Eco】 ■ Suppresses foaming of the liquid and prevents a decrease in processing accuracy ■ Measures against wire breakage during drawing ■ Reduces the frequency of tank cleaning ■ Filterless and maintenance-free ■ No generation of industrial waste *For more details, please refer to the PDF document or feel free to contact us.

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Improvement of the working environment for hot forging presses, resolving transport issues caused by mold release agent adhesion!

Mist collector "SMT" for capturing surplus release agents.

The "SMT type mist collection device" uses collision, inertia, and gravity drop methods, and its main components consist of the dust collector main case, louver-type filter, pre-filter, and main element. It can handle mixed adverse condition mist generated from water-soluble and oil-based cutting and grinding processes, forging machines, press machines, and quenching devices, including steam and oil. Regarding filter contamination from long-term use, the element can be easily removed and reused after cleaning. 【Features】 ■ High efficiency ■ Low pressure loss ■ Wide range compatibility ■ Washable and reusable *For more details, please refer to the related links or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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Maintenance of dust collection system for electric furnaces

We regularly perform maintenance, inspections, and preventive maintenance, and we will propose repairs for any deteriorated parts as necessary.

We would like to introduce our "Dust Collection System Maintenance for Electric Furnaces." To maintain the functions and performance of the equipment and various devices, we regularly conduct maintenance, inspections, and preventive care, and we propose repairs for any deteriorated parts as needed. By performing maintenance, management, and repairs, we extend the service life of the equipment and devices. 【Common Issues】 <Bag Filter> ■ Corrosion and rust of the casing ■ Abnormal dust adhesion / uneven adhesion conditions ■ Wear of the blades and corrosion of the case ■ Corrosion of the cleaning device ・Corrosion inside the pulse valve ・Corrosion in the pulse piping ■ Corrosion and cracks in the hopper *For more details, please refer to the related links or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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Dust collection system maintenance

To use your machine for a long time! Introducing our after-sales service!

We would like to introduce our "Dust Collector Maintenance" services. We offer services such as "Dust Collector Maintenance for Waste Incineration Plants," "Gas Transport Equipment (DA) Maintenance," and "Dust Collector Maintenance for Electric Furnaces." To maintain functionality, regular cleaning, inspections, repairs of various parts, and replacement of aging components are essential. Please feel free to contact us when you need our services. 【Service List】 ■ Dust Collector Maintenance for Waste Incineration Plants ■ Gas Transport Equipment (DA) Maintenance ■ Dust Collector Maintenance for Electric Furnaces *For more details, please refer to the related links or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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Gas transport device (DA) maintenance

Are there any abnormalities such as air leaks from each device or malfunctions in the pressure relief device?

We provide regular inspection and maintenance services for DA (gas transport devices). Items such as "operation confirmation of each device" and "cleaning of hoppers and transporters" will be carried out based on discussions with customers regarding what is deemed important depending on the operating conditions. After the inspection and maintenance, we will prepare and submit a report. The report clearly states the maintenance results for each item, including observations and recommendations for replacements, which can assist in creating maintenance plans. 【Inspection Items】 ■ Operation confirmation of each device ■ Electrical performance confirmation of each device (insulation resistance, current values) ■ Wear condition check (visual inspection or thickness measurement) ■ Seal condition check of each valve ■ Replacement of manhole gaskets (if necessary after opening) *For more details, please refer to the related links or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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Maintenance of dust collection equipment for waste incineration plants

The implementation cycle is once a year! You can easily consult with us about the inspection items based on your usage conditions and budget.

We would like to introduce our "Maintenance of Dust Collection Systems for Waste Incineration Plants." There are inspection items such as "operation confirmation of each device" and maintenance tasks like "cleaning of hoppers and ducts." After the inspection and maintenance, we will prepare and submit a report. The report clearly states the maintenance results, including observations over time and recommendations for replacements for each item, which can be useful for creating maintenance plans. 【Inspection Items】 ■ Operation confirmation of each device ■ Electrical performance confirmation of each device (insulation resistance, current values) ■ Confirmation of corrosion status (visual inspection or thickness measurement) ■ Check for damage to filter cloth ■ Check the sealing condition of each valve ■ Replacement of manhole gaskets (as needed after opening) *For more details, please refer to the related links or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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SMT-type mist collection device

Utilizing the collision inertia separation effect, we have adopted a honeycomb element! It demonstrates dust collection efficiency!

The "SMT Type Mist Collector" utilizes collision, inertia, and gravity drop methods, and its main components consist of the dust collector main body case, louver-type filter, pre-filter, and main element. It is capable of handling mixed adverse condition mist generated from water-soluble and oil-based cutting and grinding processes, forging machines, press machines, and quenching devices. Regarding filter contamination due to prolonged use, the element can be easily removed and reused after cleaning. 【Features】 ■ High efficiency ■ Low pressure loss ■ Wide range compatibility ■ Washable and reusable *For more details, please refer to the related links or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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[Case Study of Coolant Purification System] Centerless

The introduction effect is 1.76 million yen per year! We will introduce a case where cleaning is done twice a month, and processing has become easier with dewatered sludge.

We would like to introduce a case study of the implementation of the "Coolant Purification System" in a centerless setup. Before the implementation, there was a lot of sludge, and tank cleaning was performed daily. After the implementation, cleaning was reduced to twice a month, and processing became easier due to dewatered sludge. Additionally, the total costs for tank cleaning, liquid expenses, and waste liquid disposal decreased from 2,000,000 yen per year to 240,000 yen per year. 【Case Overview】 ■ Equipment: Centerless ■ Workpiece: Bar material ■ Before Implementation: There was a lot of sludge, and tank cleaning was performed daily. ■ After Implementation: - Cleaning twice a month - Processing became easier with dewatered sludge *For more details, please refer to the PDF document or feel free to contact us.

  • Septic tank equipment

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【Case Study of Coolant Purification System】Cylindrical Grinding Machine

Three months after installation, no tank cleaning or foaming! Introducing a case study of the coolant purification system.

We would like to introduce a case study of the "Coolant Purification System" implemented by Japan Spindle Manufacturing. The equipment involved is a cylindrical grinding machine, and the workpiece is a crankshaft. Three months after implementation, there has been no need for tank cleaning or foaming. 【Case Overview】 ■ Equipment: Cylindrical grinding machine ■ Workpiece: Crankshaft ■ Effect: No tank cleaning or foaming for three months after implementation *For more details, please refer to the PDF document or feel free to contact us.

  • Septic tank equipment

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[Case Study of Coolant Purification System] Quenching Equipment

The introduction effect is 240,000 yen per year! A case where the introduction to the hardening device eliminated nozzle clogging.

We would like to introduce a case where the "coolant purification system" was implemented in a quenching device. Before implementation, purification was done only with a magnetic separator, which caused the cooling water nozzles to clog, leading to unstable quality. After implementation, not only did the nozzle clogging disappear, but the total costs for tank cleaning, liquid expenses, and waste liquid processing decreased from 294,000 yen/year to 51,000 yen/year. [Case Overview] ■ Work: Driven ■ Before Implementation - Purification done only with a magnetic separator - Cooling water nozzles clogged, leading to unstable quality ■ After Implementation: No nozzle clogging *For more details, please refer to the PDF document or feel free to contact us.

  • Septic tank equipment

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Features and Principles of Cyclones

Contributing to ISO 14000 by reducing waste and wastewater treatment! High purification efficiency can be achieved for solid particles.

The "Cyclone" does not require the hassle of replacing consumables compared to filter systems. It exhibits excellent performance with minimal changes in purification efficiency over time. Compared to magnetic systems, it achieves high purification efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic. Additionally, by facilitating gas-liquid contact, it suppresses the growth of anaerobic bacteria and the degradation of liquids, extending the liquid's lifespan and reducing unpleasant odors. 【Features】 ■ No hassle of replacing consumables compared to filter systems ■ No distinction between magnetic and non-magnetic materials compared to magnetic systems ■ Extends liquid lifespan and reduces unpleasant odors ■ Exhibits excellent performance with minimal changes in purification efficiency over time ■ Greatly contributes to ISO 14000 by reducing waste and wastewater treatment *For more details, please refer to the PDF document or feel free to contact us.

  • Septic tank equipment

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Role of coolant fluid and purification equipment

It prevents various problems caused by grinding, such as the impact on dimensional accuracy, deterioration, and surface defects!

When grinding is performed, heat generation due to processing, the generation of grinding debris and abrasive particles, abrasive wear, and contamination by oil occur. Coolant fluid has lubricating, cooling, penetrating, and cleaning functions, preventing various issues caused by grinding, including impacts on dimensional accuracy, deterioration, surface defects, and clogging of the abrasive. Additionally, the coolant system has roles such as cooling the coolant fluid, removing grinding debris, and eliminating oil. 【Functions of Coolant Fluid】 ■ Lubricating function ■ Cooling function ■ Penetrating and cleaning function *For more details, please refer to the PDF document or feel free to contact us.

  • Septic tank equipment

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Coolant purification device

Remove grinding debris and oil! A lineup of cyclones suitable for low flow rates and general grinding.

Introducing the "Coolant Liquid Purification Device" from Japan Spindle Manufacturing. The cyclone achieves high purification efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic, compared to the magnetic method. It exhibits excellent performance with minimal changes in purification efficiency over time. It greatly contributes to the reduction of waste and wastewater treatment, supporting ISO 14000. 【Roles of the Coolant Device】 ■ Cooling of coolant liquid ■ Removal of grinding chips ■ Removal of oil content *For more details, please refer to the PDF materials or feel free to contact us.

  • Septic tank equipment

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Wet-type dust collection device "NJ/NJH type"

Specially designed models can also be produced! The amount of water used, electricity, and consumables is very low.

The "NJ/NJH type" is a wet dust collection device designed with consideration for low initial and running costs, as well as ease of handling. It ejects water at high speed into the water through a rational nozzle. The repetition of chemical phenomena is promoted in a short time, resulting in extremely high collection efficiency. Additionally, there are no rotating parts or complex passages, which eliminates the risk of passage blockage due to dust adhesion. The water supply and drainage system can also be automatically managed by a simple water level adjuster, making operation easy and robust. 【Features】 ■ Excellent dust collection efficiency ■ Easy to operate and robust ■ Low cost ■ Very little water usage, electricity, and consumables required ■ Specially designed models can also be produced *For more details, please refer to the PDF document or feel free to contact us.

  • Garbage disposal, central dust collection, laundry, compressor

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Cyclone-type coolant liquid purification device "Spicron"

Widely compatible with water-soluble coolants for general grinding, honing, and cold roll forming!

"Spikuron" is a cyclone-type coolant purification device that improves grinding precision and suppresses the degradation of grinding fluid. Unlike the magnetic method, it does not discriminate between magnetic and non-magnetic materials. It achieves high cleaning efficiency for various solid particles, resulting in more stable finishing precision and surface roughness of the workpiece, while also reducing the frequency of dressing the grinding wheel. We offer a lineup that includes the "Standard C-type Spikuron," which significantly improves maintenance compared to conventional models, and the "Compo-type Spikuron." This device applies the hydrocyclone principle, and with its simple mechanism and wide range of options, it flexibly meets user demands. 【Features】 ■ High cleaning efficiency is achieved ■ Finishing precision and surface roughness of the workpiece are stable ■ Frequency of dressing the grinding wheel is reduced ■ Decreased frequency of coolant replacement saves running costs ■ Minimal changes in purification efficiency over time *For more details, please refer to the PDF materials or feel free to contact us.

  • Water Treatment Plant

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Cyclone Method Coolant Liquid Purification Device 'Mobile Cron Ace'

Immediate solutions for ISO measures! Ideal for improving existing coolant tanks and pits!

The "Mobile Cron Ace" is a coolant liquid purification device that achieves high cleaning efficiency for all solid particles, regardless of whether they are magnetic or non-magnetic. Due to its compact design and mobility, it can be used for multiple tanks. The cyclone method eliminates the need for filter replacement. Additionally, it can be used simply by placing the suction nozzle at the tip into the tank. 【Features】 ■ Ideal for improving existing coolant tanks and pits ■ Mobile and compact ■ Can be used for multiple tanks with one unit *For more details, please refer to the PDF document or feel free to contact us.

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Cyclone-type coolant liquid purification device "Kron Ace"

Improved processing precision due to excellent filtration capability! High-performance separator that is easy to maintain.

"Chronace" is a coolant purification device that achieves high cleaning efficiency for various solid particles, regardless of whether they are magnetic or non-magnetic. The finishing accuracy and surface roughness of the workpiece become more stable. Additionally, the lifespan of the coolant liquid is extended, allowing for a reduction in running costs. 【Features】 ■ Efficient removal of sludge, improving machining accuracy ■ Extended lifespan of coolant liquid due to aeration ■ No need for filter replacement, suitable for ISO 14000 compliance ■ Purification regardless of magnetic or non-magnetic materials ■ Excellent roundness and durability due to plastic processing ■ Special stainless steel in contact with the liquid *For more details, please refer to the PDF document or feel free to contact us.

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