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The honeycomb structure, which is densely packed with hexagons like a beehive, can achieve "the strongest structure with the least material" from a mechanical perspective. Since about 90% of its volume is air, it can achieve a weight that is less than 1/5 of aluminum sheets and less than 1/10 of steel sheets with equivalent rigidity. ◎ Right now, we are offering free samples and a collection of case studies. 【Features of Aluminum Honeycomb Panels】 ■ Achieves a weight that is less than 1/5 of aluminum sheets and less than 1/10 of steel sheets with equivalent rigidity ■ Material costs are lower compared to aluminum sheets because about 90% of its volume is air ■ Achieves a flatness of about 0.05mm/m ■ Any processing that can be done with conventional aluminum materials is acceptable ■ Capable of producing panels in various shapes such as flat, curved, rod-shaped, and triangular prism * Please view the PDF data of the case study collection from the download. * If you would like a free sample, please include "Request for Sample" in your inquiry.
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Free membership registrationIf you use aluminum honeycomb panels, you can achieve significant weight reduction while maintaining rigidity. Moreover, depending on the dimensions and lot size, it is also possible to reduce costs compared to conventional processed products made of aluminum or steel. 【Features】 ■ Lightweight & High Rigidity About 90% of the panel's volume is air, making it lightweight. Additionally, the aluminum foil honeycomb core achieves "the strongest structure with the least material" by arranging hexagons like a "honeycomb." ■ Cost Reduction Depending on the dimensions and lot size, it is possible to reduce costs compared to processed products made of aluminum or steel due to the material cost reduction effect from weight reduction. ■ High Precision You can achieve a flatness precision of around 0.05mm/m without machining such as cutting or polishing. ■ Workability Not only flat plates but also the shaping of curved surfaces, rods, triangular prisms, etc., is possible. Furthermore, it can accommodate almost all processes that can be applied to conventional aluminum materials, such as tapping, countersinking, through holes, openings, and notches. ■ From One Piece to Mass Production We can flexibly respond to everything from custom-made one-off products to mass-produced items, so please feel free to contact us. *For more details, you can download the "Aluminum Honeycomb Panel Handbook" from the "Download Catalog" link below.
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Free membership registrationAt Morishin, we can also manufacture curved aluminum honeycomb panels. We have a track record of producing panels with a radius of R250 and above. Please feel free to consult us about the production of aluminum honeycomb panels with smaller radii. We can produce a wide range of dimensions, from approximately 100mm x 100mm to about 2000mm x 4000mm. Additionally, we can also manufacture curved adhesive aluminum honeycomb panels. We can accommodate everything from custom orders starting from one piece to mass production, so please do not hesitate to contact us. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationThe cost of launching a satellite largely depends on its weight. Therefore, if the weight of the satellite itself can be reduced, it can lead to significant cost savings. Morishin's aluminum honeycomb panels are adopted in many satellite projects because they achieve weight reduction while maintaining strength and precision. Additionally, we believe that our ability to offer low prices and short delivery times even for small lots (starting from one unit) is a factor in their widespread adoption.
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Free membership registrationAt Morishin, we can manufacture not only flat panels, curved surfaces, and rod shapes but also circular rotating tables using aluminum honeycomb panels. 【Features】 ■ Lightweight & High Rigidity About 90% of the panel's volume is air, making it lightweight. Additionally, the aluminum foil honeycomb core achieves "the strongest structure with the least material" by arranging hexagons like a "honeycomb." ■ Cost Reduction Depending on dimensions and lot sizes, cost reductions are possible compared to processed products made of aluminum or steel, thanks to the material cost reduction from weight savings. ■ High Precision A flatness of approximately 0.05mm/m can be achieved without machining such as cutting or polishing. ■ Workability Not only flat panels but also the shaping of curved surfaces, rods, triangular prisms, and other shapes is possible. Furthermore, we can accommodate almost all processes that can be applied to conventional aluminum materials, such as tapping, countersinking, through holes, openings, and notches. ■ From One Piece to Mass Production We can flexibly respond to custom orders from single pieces to mass production, so please feel free to contact us. *For more detailed information, you can download the "Aluminum Honeycomb Panel Handbook" from the "Download Catalog" link below.
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Free membership registrationIf it is an aluminum honeycomb panel, significant weight reduction can be achieved while maintaining rigidity. Moreover, depending on the dimensions and lot size, cost reductions compared to conventional aluminum and iron processed products may also be possible. 【Features】 ■ Lightweight & High Rigidity About 90% of the panel's volume is air, making it lightweight. The honeycomb core made of aluminum foil realizes "the strongest structure with the least material" by arranging hexagons like a "honeycomb." ■ Cost Reduction Depending on the dimensions and lot size, cost reductions compared to processed products made of aluminum or iron can be achieved due to the material cost reduction from weight savings. ■ High Precision A flatness of approximately ±0.05mm/m can be achieved without machining such as cutting or polishing. ■ Workability Not only flat plates but also the shaping of curved surfaces, rods, triangular prisms, etc., is possible. Additionally, almost all processes that can be applied to conventional aluminum materials, such as tapping, countersinking, through holes, openings, and notches, can be accommodated. ■ From Single Item to Mass Production We can flexibly respond to everything from custom-made single items to mass-produced products, so please feel free to contact us. *For details, you can download the "Aluminum Honeycomb Panel Handbook" from the "PDF Download" link below.
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Free membership registrationMorishin's adsorption aluminum honeycomb panels have a simpler structure compared to conventional adsorption panels (such as porous or cast products), and they allow for cost reduction through lightweight materials, making them a very popular product. We can manufacture a wide range of sizes from approximately 100mm x 100mm to about 2000mm x 4000mm, and it is also possible to set multiple adsorption areas on a single adsorption panel. We can accommodate everything from custom-made products starting from one piece to mass-produced items, so please feel free to contact us. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationThe Morishin vacuum (suction) aluminum honeycomb table is a highly popular product that features a simpler structure compared to conventional vacuum tables (such as porous or cast products), and it allows for cost reduction through lightweight materials. It can be produced in a wide range of dimensions, from approximately 100mm x 100mm to about 2000mm x 4000mm, and it is also possible to set multiple suction areas within a single suction panel. We can accommodate everything from custom orders for single items to mass production, so please feel free to contact us. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationMorishin's aluminum honeycomb flat plates enable significant weight reduction and cost savings while maintaining high rigidity compared to traditional flat plates made of stone or aluminum. We can manufacture a wide range of sizes, from approximately 100mm x 100mm to about 2000mm x 4000mm. We can accommodate everything from custom orders starting from one piece to mass production, so please feel free to contact us. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationAluminum honeycomb panels can achieve significant weight reduction because approximately 90% of their volume is air, while the hexagonal honeycomb core maintains rigidity. Even with a large span between supports, deflection is minimal, allowing for a simple design with minimal use of reinforcement materials such as curtain boards. Additionally, the surface panels can be made not only of aluminum but also of materials like melamine-faced boards. We are flexible in accommodating everything from one-off custom orders to mass-produced items. For quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of case studies from the "Download" section.
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Free membership registrationIn conventional vacuum chambers made from aluminum or stainless steel, there were limits to cost reduction. By using aluminum honeycomb panels, we achieved significant weight reduction while maintaining equivalent rigidity and allowable deflection, resulting in a cost reduction of about 20%. We also passed repeated durability tests under a load of 10 tons per square meter in a vacuum, and these panels are now being used in actual manufacturing lines. We are flexible in accommodating everything from custom-made one-off products to mass-produced items. For quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of case studies from the "Download" section.
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Free membership registrationAluminum honeycomb panels can achieve significant weight reduction because about 90% of their volume is air, while the hexagonal honeycomb core maintains rigidity. Additionally, due to the cost reduction effects associated with weight savings, it is possible to pursue cost reductions that could not be achieved with traditional solid wood, castings, welding, or sheet metal. We can flexibly accommodate everything from custom-made one-off products to mass-produced items. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationMorishin's vacuum chuck is a highly popular product that features a simpler structure compared to traditional porous and cast products, allowing for cost reduction through lightweight materials. It can process suction holes with a diameter of 30μm, minimizing deformation of the workpiece. Dimensions can be customized freely within 2000mm x 4000mm, and it is also possible to set multiple suction areas on a single vacuum chuck. We can accommodate everything from custom orders for single items to mass production, so please feel free to contact us. For quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of case studies from the "Download" section.
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Free membership registrationAt Morishin, we can manufacture not only flat and curved surfaces but also rod-shaped honeycomb panels. In experiments conducted with rod-shaped honeycombs measuring 200mm x 200mm x 3000mm, we evaluated that they could withstand a breaking load of over 12 tons under fixed ends and a central concentrated load, as well as the minimal deformation during loading up to the breaking point. We can accommodate everything from custom orders starting from one piece to mass production, so please feel free to contact us. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationMorishin's adsorption aluminum honeycomb panels are a highly popular product that offers a simpler structure compared to conventional adsorption panels (such as porous or cast products), and allows for cost reduction through lightweight materials. We can manufacture a wide range of sizes from approximately 100mm x 100mm to 2000mm x 4000mm, and it is also possible to set multiple adsorption areas within a single panel. We can accommodate everything from custom orders starting from one piece to mass production, so please feel free to contact us. For quotes, product inquiries, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationMorishin's vacuum chuck is a highly popular product that features a simpler structure compared to traditional porous materials and processed products, allowing for cost reduction through lightweight design. It can be manufactured in custom sizes ranging from a minimum of approximately 100mm square to a maximum of about 2000mm x 4000mm. Additionally, it is possible to set multiple suction areas on a single suction panel. We can accommodate everything from custom orders starting from one piece to mass production, so please feel free to contact us. For requests for quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of the case studies from the "Download" section.
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Free membership registrationIt is now possible to add smart lighting items to furniture made with lightweight and high-rigidity aluminum honeycomb panels! We have successfully integrated an ultra-thin LED module developed by Fuji Sash into Morishin Industrial's aluminum honeycomb panels. The feature of this LED module is that it implements LED chips on a substrate and is coated with resin, resulting in an extremely thin LED module with a total thickness of only 1.9 mm, even with the addition of the LED module substrate and coating layer. Since it is possible to add engraving processing to the honeycomb panel, it has become feasible to incorporate lighting within the thickness of the panel. We offer two basic dimensions for the LED module: 185 mm x 35 mm and 77 mm x 35 mm, and they can be connected together. We provide two types of light sources: white and warm colors. It is now possible to add smart lighting items to furniture and shelf systems that use honeycomb panels. Please feel free to contact us.
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