東洋スクリーン工業 List of Products and Services

The person in charge of equipment, maintenance, and troubleshooting at Setsunan Kasei Co., Ltd. faced challenges such as, "When cleaning extrusion molding machines that manufacture high-performance plastics, fine particles of materials such as resin, minerals, and pigments generated during the manufacturing process flow into the wastewater, making it difficult to keep up with treatment." Therefore, we proposed a product utilizing Fine Wedge, which can filter even small quantities. After implementation, the risk of discharging wastewater mixed with SS was eliminated, resulting in a reduction of about 15 hours of work time per month and a decrease in labor costs. [Challenges] - Fine particles of materials generated during the manufacturing process flow into the wastewater, making treatment difficult. - We want to consider the environment, so we want to remove those fine particles through a filter. - Due to the low treatment volume (500L per day), we couldn't find a suitable device. *For more details, please refer to the related links or feel free to contact us.

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The person in charge of wastewater treatment equipment at the food processing plant reported challenges such as "the SS (suspended solids) concentration in the wastewater from the food processing plant is high, leading to a heavy load on the subsequent biological treatment" and "the proliferation of filamentous fungi makes it difficult for sludge to settle and aggregate." In response, we proposed adding the "Fine Arc-60," which can separate with a minimum opening of 20μm (0.02mm), after the conventional screens. After implementation, the decrease in SS concentration reduced the occurrence of bulking due to filamentous fungi proliferation, stabilizing wastewater treatment and making operational management easier. [Challenges] ■ High SS (suspended solids) concentration in wastewater from the food processing plant ■ Continued high load on subsequent biological treatment ■ Frequent occurrence of bulking due to the proliferation of filamentous fungi, making it difficult for sludge to settle and aggregate, leading to carryover in the settling tank ■ Need to adjust wastewater flow, requiring careful management of the wastewater treatment facility *For more details, please refer to the related links or feel free to contact us.

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The equipment manager at an automotive parts manufacturer had the issue that "there has been a problem with the drum filter of the chip conveyor for some time, and we are looking for a filter to replace the mesh filter and punching filter." In response, we recommended the "Fine Wedge," which has a triangular cross-section that is less prone to clogging and has a high backwash effect. After testing and implementation, the accumulation of chips at the bottom of the clean tank significantly decreased, preventing the loss of chips and improving the clogging of the cleaning nozzles. Additionally, due to its superior strength and resistance to tearing, it eliminated the need for replacement work, resulting in reduced running costs. [Issues] ■ There has been a problem with the drum filter of the chip conveyor for some time. ■ Looking for a filter to replace the mesh filter and punching filter. *For more details, please refer to the related links or feel free to contact us.

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The "Fine Arc-60" is a filtration device with a few dozen microns equipped with the "Fine Wedge." It is capable of manufacturing the precision of wedge wire screens in the realm of filters. It can reduce running costs and maintenance frequency. Additionally, while conventional products had a limit of 100 microns for solid-liquid separation, the establishment of "Fine Wedge" technology and the supply method of pressure injection have made it possible to reduce the limit of solid-liquid separation to as small as 20 microns. 【Features】 ■ Capable of manufacturing the precision of wedge wire screens in the realm of filters ■ Reduces running costs and maintenance frequency ■ Can reduce the limit of solid-liquid separation to as small as 20 microns ■ Usable in various industries for applications such as recovery of fine solids in liquids, foreign matter removal, concentration, and classification *For more details, please refer to the PDF document or feel free to contact us.

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"Fine Kular" utilizes the principle of inertial filtration to achieve a strainer that is resistant to clogging even with fine mesh over long periods. By combining the inner and outer cylinders of the "Fine Wedge," a double cylinder is formed, allowing for concentration while the slurry flows at high velocity through the gap. Additionally, it enables long-term continuous operation without interrupting filtration and can accommodate fine mesh down to a minimum of 10μm. 【Features】 ■ Resistant to clogging, no backflow required ■ Long-term continuous operation possible without interrupting filtration ■ Prevents evaporation, odors, and foreign matter contamination by filtering in a closed loop ■ Fine Wedge strainer used in both the outer and inner cylinders ■ Accommodates fine mesh down to a minimum of 10μm *For more details, please refer to the PDF document or feel free to contact us.

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The "Fine Wedge Filter" is a space-saving design automatic backwashing device with a 5-micron filtration system. The processing capacity is approximately 3.0 m³/h (tap water) per filter. It instantly resolves clogging with powerful backwashing. Additionally, it eliminates the need for filter replacement, reducing running costs, and the high-precision slits of the "Fine Wedge" provide sharp classification performance and durability. 【Features】 ■ The high-precision slits of the "Fine Wedge" deliver sharp classification performance and durability. ■ Instantly resolves clogging with powerful backwashing (approximately 0.2 seconds). ■ No need for filter replacement, reducing running costs. *For more details, please refer to the PDF document or feel free to contact us.

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The "SS Collector" is a filtration device equipped with a "fine wedge" with a minimum size of 5μm. During normal operation, the screen can be reused repeatedly by backwashing. Its simple structure allows for easy disassembly, enabling maintenance to be completed in a short time. Additionally, due to the cake filtration effect, it can capture fine particles smaller than the mesh opening depending on the target material. 【Features】 ■ Reduced frequency of replacement or no replacement needed ■ Captures fine particles smaller than the mesh opening through cake filtration ■ Capable of processing high-concentration slurries through full-volume filtration ■ Easy maintenance due to simple structure *For more details, please refer to the PDF document or feel free to contact us.

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"We want to improve the filtration accuracy of the filter or consider secondary filtration." The coolant filtration problem can be solved simply by replacing the existing filter. The mesh size has a proven range of 60 to 270 mesh. It is strong and resistant to tearing, and since replacement work is unnecessary, it reduces the running costs of filter replacement. Additionally, to prevent the outflow of chips, we improve the clogging of the cleaning nozzle, which significantly reduces the accumulation of chips on the bottom surface of the clean tank, thereby lowering cleaning costs. 【Fine Wedge Features】 ■ The wedge-shaped cross-section of the wire forms slits, resulting in small contact points that are less prone to clogging. ■ Particles remain on the wire surface, providing excellent cleanability. *For more details, please refer to the PDF document or feel free to contact us.

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The "TS Drum Screen" is widely used for concentration, recovery, separation, and cleaning. By rotating the cylindrical screen at a low speed, it can continuously process with a clean mesh, resulting in a longer retention time for the materials on the screen and reduced moisture content. By incorporating a spiral plate inside the screen, drainage of materials on the mesh can be done smoothly, and the sealed design takes environmental considerations into account by suppressing odors and preventing splashing water. 【Features】 ■ Compact yet large processing capacity ■ Capable of handling high-concentration mixed liquids ■ Sealed structure that suppresses odors and prevents splashing water ■ Customizable piping specifications for supply and discharge *For more details, please refer to the PDF document or feel free to contact us.

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The "Wedge Wire Screen" is a versatile screen that features wires arranged at equal intervals in a reverse triangular cross-section shape, forming slits suitable for various applications with minimal clogging, and characterized by strength and high precision. Due to its rich variety in processability, it can be manufactured in various shapes such as flat, cylindrical, and conical. Additionally, while leveraging the characteristics of traditional wedge wire, we also offer the "Fine Wedge" screen, developed for finer processing with a wire upper edge dimension of less than 1mm and slits of less than 100μm (0.1mm). 【Features】 - Resistant to clogging and excellent drainage - High strength and durability - Screen forming is possible with wire diameters larger than the slits - The smooth surface of the screen ensures consistent wear - Stainless steel (SUS304, 316L) is the standard material - Wide range of design specifications available *For more details, please refer to the PDF document or feel free to contact us.

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By using wedge wire on the bottom surface, it is possible to transport while draining water. Due to its simple structure, maintenance is also easy. Additionally, our Ultra TN Screen can be combined with other solid-liquid separation devices to achieve smoother processing. It is ideal for customers struggling with moisture issues such as wastewater treatment and waste reduction!

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We offer a wide range of devices that respond to customer requests such as "I want to separate solids and liquids," "I want to sort products and solids by size and shape," "I want to remove moisture from products and solids," and "I want to wash products and solids cleanly." 【Product Details】 ■ Inclined Solid-Liquid Separation Device Can be used not only for wastewater treatment but also for concentration, recovery, and classification. ■ Drum Rotating Solid-Liquid Separation, Dewatering, and Cleaning Device By using a rotating drum screen, it enhances concentration and dewatering capabilities, allowing for large-capacity processing. ■ Simple Dewatering Device Ideal for dewatering solids and concentrated sludge in various industries. ■ Dewatering Device Can rapidly and reliably squeeze out moisture. *For more details, please contact us or download the catalog.

• Water Treatment
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The cylindrical wedge wire screen is formed by arranging irregular wires with a reverse triangular cross-section at equal intervals to create slits. It has low clogging, is robust, and is a highly precise, multipurpose screen. For more details, please contact us or refer to the catalog.

• Water Treatment
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The wedge wire screen for dehydrators is made by arranging irregular wires with a reverse triangular cross-section at equal intervals to form slits. It has low clogging, is robust, and is a highly precise, multipurpose screen. For more details, please contact us or refer to the catalog.

• Water Treatment
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The conical wedge wire screen is formed by arranging irregular wires with a reverse triangular cross-section at equal intervals to create openings (slits). It has low clogging, is durable, and is a high-precision, multipurpose screen. For more details, please contact us or refer to the catalog.

• Water Treatment
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Wedge wire screens are formed by arranging irregularly shaped wires with a reverse triangular cross-section at equal intervals to create openings (slits). They have low clogging, are robust, and are highly precise, making them versatile screens. For more details, please contact us or refer to the catalog.

• Water Treatment
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This is a versatile screen that forms slits suitable for various applications by arranging wires with a cross-sectional shape of an inverted triangle at equal intervals, featuring characteristics of low clogging, high strength, and high precision. It also has excellent workability and can be processed into a wide variety of shapes, including flat, cylindrical (inner and outer), and conical. It can be widely used for applications such as collection and drainage pipes, retention of activated carbon, ion exchange resins, catalysts, filter media, and for dewatering and cleaning purposes.

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This is a device that uses water flow to separate food ingredients from foreign substances (such as hair and light debris) and remove the foreign substances. It has achieved faster processing speeds and a high recovery rate of foreign substances compared to traditional manual selection methods in food processing plants.

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The inclined solid-liquid separation device/fine mesh screen is a solid separation device for SS removal in wastewater treatment, with over 30,000 units shipped to date. It is utilized not only in wastewater treatment but also in production processes for purposes such as separation, concentration, and recovery. For more details, please contact us or refer to the catalog.

• Water Treatment
• Water Treatment Plant
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●Selectable cleaning methods based on processing conditions ●Utilizes the features of wedge wire for dewatering and cleaning of collected materials.

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● Resolves clogging without using cleaning water ● Space-saving and energy-efficient ● Brushes are easily replaceable during maintenance ● Achieves significant cost reduction compared to conventional high-pressure washer types

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Wedge wire screens are versatile screens that form slits suitable for various applications by arranging wires with a reverse triangular cross-section at equal intervals. They feature high strength and precision with minimal clogging. They are highly processable and can be shaped into a variety of forms, including flat, cylindrical (internal and external), and conical shapes. They can be widely used for applications such as collection and drainage pipes, retention of activated carbon, ion exchange resins, catalysts, and filter media, as well as for dewatering and cleaning purposes. 【Features】 - Resistant to clogging and offers high dewatering performance - Can be constructed with thicker materials and smaller slits compared to conventional wire mesh, providing high strength and excellent durability - Highly processable and easily moldable into various shapes - The flat screen surface allows for smooth flow of processed materials or catalysts. *For more details, please download the catalog or contact us.*

• Decoration and performance supplies

It is a filtration device with a fine wedge that operates at the tens of microns level. It can be used for slurry concentration and sludge recovery.

• Water Treatment

Utilizing the features of conventional wedge wire screens, it has been developed for finer processing, achieving the production of the world's smallest opening size of 5 microns. It is expanding its demand as a long-lasting metal filter that replaces mesh wire, filter paper, filter cloth, and wound filters.

• Water Treatment