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  6. [Case Study] Chip Recovery from Coolant in Aluminum Cutting Process

[Case Study] Chip Recovery from Coolant in Aluminum Cutting Process

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last updated:Dec 12, 2022

東洋スクリーン工業
東洋スクリーン工業
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Significant reduction in chip accumulation on the bottom of the clean tank! A case where clogging of the cleaning nozzle was improved.

The equipment manager at an automotive parts manufacturer had the issue that "there has been a problem with the drum filter of the chip conveyor for some time, and we are looking for a filter to replace the mesh filter and punching filter." In response, we recommended the "Fine Wedge," which has a triangular cross-section that is less prone to clogging and has a high backwash effect. After testing and implementation, the accumulation of chips at the bottom of the clean tank significantly decreased, preventing the loss of chips and improving the clogging of the cleaning nozzles. Additionally, due to its superior strength and resistance to tearing, it eliminated the need for replacement work, resulting in reduced running costs. [Issues] ■ There has been a problem with the drum filter of the chip conveyor for some time. ■ Looking for a filter to replace the mesh filter and punching filter. *For more details, please refer to the related links or feel free to contact us.

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2022-12-08_14h40_27.png

[Case Study] Chip Recovery from Coolant in Aluminum Cutting Process

2022-12-08_14h40_27.png
2022-12-08_14h40_27.png
  • Related Link - https://www.toyoscreen.co.jp/case/?id=1516104863-6…

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【Results】 ■Significant reduction in chip accumulation on the bottom surface of the clean tank ■No need for replacement work, leading to reduced running costs ■Maintenance costs drastically reduced due to backwashing effect *For more details, please refer to the related links or feel free to contact us.

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[Example of Achievements] ■ Automotive Parts Manufacturer *For more details, please refer to the related links or feel free to contact us.*

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東洋スクリーン工業

東洋スクリーン工業

Building materials, supplies and fixtures manufacturers

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Since its founding in 1954, Toyo Screen Industry has been a screen manufacturer contributing to industrial development as an "expert in separation and classification." Always adapting to the changes of the times, we provide screens that meet our customers' needs. As part of our operational technology, we have developed and sold woven wire mesh, perforated plates, and urethane screens for the iron and crushing industries. During the period of rapid economic growth, when environmental pollution became serious, we focused on the water treatment sector, developing and selling wedge wire screens and solid-liquid separation devices as our core business. In response to the high quality demands in modern production processes across various industries, we have successfully established the technology for fine wedge filters with a world-leading minimum size of 5 microns. We are always thinking about the future that our screens and filters will help realize in daily solutions.

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