スガイケミー List of Products and Services

【First 20 people! Free lubricant sample giveaway】 The 'BiRAL T&D' by Bilal Corporation is a precision sliding lubricant designed to prevent wear, seizure, and galling on guide and sliding surfaces of machine tools and industrial machinery that require high precision. It features excellent lubrication effects that are maintained over a long period, thanks to its adsorption molecular film (oil-based) and the metal protective film it generates, which prevent wear and seizure. This contributes to extending the lifespan of parts with fewer maintenance cycles and reducing costs. 【Features】 ■ A special lubricant with a low-viscosity oil base and a high concentration of extreme pressure additives ■ Usable at temperatures from -40°C to 200°C ■ Forms an ultra-thin metal protective film of less than 1μ on sliding surfaces that withstands high loads and temperatures ■ Spray application allows it to penetrate even the smallest gaps ■ Can be sprayed even when upside down *For more details, please contact us or refer to the catalog.

• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments
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You can easily draw straight lines for factory, warehouse, parking lot, various sports facilities, walkways, lifts, truck routes, and signs for safety and hazardous areas. Temporary road separators, crosswalks, intersection signs, and various temporary line markings for construction sites.

• Paving of sidewalks, roads, parking lots and stadiums

The last reformer reduces the red rust that has formed on the iron surface and prevents the progression of rust. Rust removal through tedious scraping is not necessary; rust prevention can be achieved simply by spraying.

• Safety and consumables
• Steel construction
• Other commercial buildings and service facilities

Simultaneously solve long lubrication and rust prevention in high-temperature areas! High-temperature liquid grease that maintains effectiveness over a long period. 【Features】 ○ Capable of creating a uniform film of extreme pressure and heat-resistant grease that withstands up to 270℃ with just one spray ○ Excellent penetration ○ Strong and viscous transparent grease film ○ Thickening agent: Non-soap base ○ Consistency: 340 ○ Dropping point (ASTM D 2265-64T): None ○ Copper strip corrosion test at 100℃, 144 hours: Negative ○ Four-ball test (Mean Hertz load): 72 ○ Insulation resistance: 50KΩ ● For other functions and details, please download the catalog.

• Safety and consumables

The water-based floor paint (epoxy two-component type) "Epoxy Shield" is environmentally friendly and beautifully coats concrete surfaces. It is used for floor painting in warehouses, factories, stores, and garages. For more details, please contact us or download the catalog.

• paint

The oil-based paint "Chalkboard Spray" allows you to create chalkboards in various places such as factory and warehouse floors and walls. Since it uses calcium carbonate chalk, it can be easily erased with a soft cloth. For more details, please contact us or download the catalog.

• paint

Issues: At a shipyard in the Chugoku region of Japan, various experiments on the hull were conducted using a water flow testing machine that transfers cylindrical specimens. The oil seal area of the testing machine was coated with general-purpose oil and grease, but there were frequent issues where oil seeped into the water flow, disrupting the experiments. Solution: Bilar MPG grease has low solubility in water, which resolved the experimental issues caused by oil seepage during use. ● For more details, please download the catalog or contact us.

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Issues: Company O in Tohoku changed the bearings of small motors from pairing to leaf springs with the aim of streamlining the number of parts and processes. However, in durability tests, it did not reach the standard (500 hours at high temperatures) after 250 hours, which became a problem. Solution: Bilar N-720 has excellent adhesion and extreme pressure properties, allowing durability to be extended to 750 hours in durability tests. ● For more details, please download the catalog or contact us.

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Issues: Company N in Chiba produces various types of bearings (for parking lots, medical use, and home use). To ensure appropriate lubrication, self-lubricating resins (nylon, fluorine) were used for the iron slide bearings, but issues arose with squeaking noises due to friction resistance and friction caused by rust. Solutions: For bearings used in parking lots under load, we used Bilal N-720 grease, which excels in adhesiveness and extreme pressure properties. For medical and home use, we utilized Bilal VG, which is excellent in permeability and lubrication. Each solution resolved the respective issues. ● For more details, please download the catalog or contact us.

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Issues: At Company A, despite using oil mist lubrication with industrial oil for a high-speed punching press (300 strokes/min), it seized up in about a week. Solution: By adding 10% of the Bilal additive T&D to the industrial oil and performing the pressing operation, the maintenance checks and parts replacements were extended from one week to one month. ● For more details, please download the catalog or contact us.

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Issues: At Company A in Shizuoka, when heavy cutting is performed on a milling machine, specific wavelength vibrations can occur depending on the processing conditions, which can cause the taper section of the attachment to seize. This leads to a decrease in processing accuracy, emergency stops of the machining center, and damage to cutting tools. Solution: Bilar T&D covers the spindle and the precise gap of the taper section with low viscosity, creating an extreme pressure film on the metal surface to protect the taper section and prevent seizing. It also prevents rust caused by fine scratches. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: At company T, a mold manufacturer, there was a problem where increasing the processing speed in dry grinding using an optical surface grinder led to a decrease in processing accuracy. Solution: Apply Bilar T&D to the grinding wheel before starting work. 1. The finish becomes beautiful, and the accuracy of the finished surface improves. 2. Even when increasing the processing speed, the processing accuracy does not decrease. 3. There is no wear or clogging of the grinding wheel, extending its lifespan. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: At Company D in Hiroshima, SUS316 0.4t plates are processed by deep drawing using a press mold. The required precision is a tolerance of ±0.05. To reduce variability, increasing the clamping force leads to issues such as scratches and galling on the products, as standard oils cannot handle it. Solution: By applying Bilal T&D at a ratio of once every ten applications, both the prevention of scratches and galling and the maintenance of tolerances were achieved. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: At Company P in Gunma, slight wear on the guide and bush of the mold used to shape the television remote control switch caused a deviation of 1/1000 in precision, leading to product defects. Additionally, the sampling inspection for quality checks was time-consuming. Solution: By spraying Bilar T&D on the pins and bushes, we achieved prevention of wear. This also streamlined the product sampling inspection process. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: At Company F in the Kanto region, multiple ball bearings are rotating at high speed during the tape winding process. To maintain the proper rotation and prevent tape damage, it was necessary to frequently lubricate the spindle oil, wash the bearings once a week, and replace them every month. Solution: Bilar T&D has excellent lubrication and extreme pressure properties, allowing for maintenance with lubrication once a day, which improved the frequency of maintenance while maintaining proper rotation. (Bearing replacement has been improved to every three months.) Durability tests have extended the lifespan to 750 hours. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: In precision molds, it is common to address wear prevention of bushes and pins through metal surface treatment for hardness enhancement and regular parts replacement, which leads to increased costs and downtime. Additionally, increasing hardness requires more suitable lubricants, but using molybdenum can cause contamination of the products. Solution: Bilar T&D offers excellent penetration and extreme pressure properties, capable of withstanding high temperatures and heavy loads during molding, thereby reducing wear on bushes and pins and lowering costs. Furthermore, as it uses extreme pressure agents for lubrication, it does not contaminate products unlike oil-based lubricants. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: Molding of phenolic resin (thermosetting resin) is performed at 180-200°C, but conventional lubricants cause oil evaporation and residue generation, making it impossible for molds that require precise sliding to operate. As a result, frequent disassembly and maintenance were necessary. Solution: By using Bilal T&D, the amount used was reduced to one-fifth compared to conventional lubricants. Additionally, there was no residue generation, which reduced the frequency of maintenance. ● For more details, please download the catalog or contact us.

• Safety and consumables
• Prime movers, torque converters, hydraulic equipment, generators
• Other measuring instruments

Issues: At Company T in the Kansai region, stirring is conducted within the vacuum system to promote evaporation in the vacuum dryer; however, the lubricant used in the ball joint for power transmission has been volatile, leading to frequent joint failures. The conditions within the system were harsh, with temperatures ranging from 70 to 100°C and vacuum levels of 10^-3 to 10^-5 TORR. Solution: Bilar VG-HT has no volatility in a vacuum, and it excels in stickiness and extreme pressure properties, preventing joint failures caused by lubricant evaporation. For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: Company A in Nagano manufactures resistors by applying resistive paint to ceramics, but the lubricant used for the conveyor chain in the paint drying oven (170-180°C) was evaporating and adhering to the products, causing problems. However, without lubrication, issues such as damage and wear due to vibration arise. Solution: Bilar VG-HT creates a grease film that does not evaporate after a few hours, providing excellent lubrication by penetrating into the details of the chain. By applying it once every 3 to 4 months, the problem was resolved. ● For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: At Company S in Wakayama, there have been frequent leaks from valves installed outdoors, such as in tank yards (chemical liquids, gases, etc.), which has become a problem. Rust generated from rainwater accumulated in the shaft gaps damaged the gland area, and the wear of the gland packing occurred due to the operation of the damaged valve. Solution: Bilar VG-HT penetrates into hard-to-reach gaps and creates a robust grease film that is water-resistant and chemical-resistant, suppressing rust formation and resolving the issue. ● For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: At Company T in the Kanto region, needle bearings are used for cam followers. However, under the operating conditions of 2,000 rpm and a load of 44 kg, the bearings did not rotate, resulting in damage to the cam and follower, necessitating part replacement. (The bearings are filled with general-purpose grease by the manufacturer.) Solution: Bilar VG-HT penetrates into the fine bearings and creates a thin lubricating (extreme pressure) grease film, allowing the bearings to rotate smoothly and resolving the issue. For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: The chain of the overhead conveyor is made from specially treated steel that is resistant to corrosion and wear, but there are often cases where the appropriate lubricant for initial lubrication has not been applied. Initial lubrication is a crucial issue. Using general-purpose lubricants can lead to dripping and oil depletion, and wear can cause chain elongation, which becomes problematic. Solution: BILAR VG-HT creates a grease film that is excellent in lubrication, has superior penetration, and does not drip, making it effective for long-term lubrication and wear prevention. Using T&D for replenishing oil can yield even better results. ● For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: The heating system of the Hughes 500 helicopter mixes 270°C hot air generated by the turbine engine with outside air. Due to the high temperature, the mixing valve frequently failed due to wear and galling. Solution: The Bilal VG-HT is excellent in heat resistance and lubrication, solving the problem by requiring oiling every 25 flight hours. Additionally, by lubricating the rotating parts of the main rotor, the oiling interval could be extended. ● For more details, please download the catalog or contact us.

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Issues: Company N in Hiroshima was using a conveyor line for product transportation, but if they neglected to lubricate, the hangers would sway and products would fall. Additionally, using a general-purpose lubricant led to oil drips that contaminated the products. Solution: Bilal VG-HT (5-liter type) has excellent lubricating and adhesive properties. By using an automatic lubrication system (Magic Cut) to lubricate the transport chain every four months and applying it with a brush to the connections of the hangers, the issues were resolved. For more details, please download the catalog or contact us.

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Issues: Company O in Osaka was treating metal foil with diluted hydrochloric acid heated to 100°C. The diluted hydrochloric acid that adhered to the rolled metal foil dripped off and corroded the slide shaft of the hydrochloric acid tank, causing problems. Solution: Bilar VG-HT penetrates into details and forms a chemical-resistant grease film. Its use prevented corrosion of the shaft and receiving metal, enabling proper sliding. Bilar VG-HT allows for adequate lubrication even in corrosive and rust-prone environments such as acids, alkalis, and seawater. ● For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: Stainless steel is harder than regular steel materials, making it difficult to process, especially for tapping and boring, which are said to be challenging. Its oil-repellent properties lead to issues such as tap and tool breakage and chipping. Solution: Bilar VG adheres well to the surface of stainless steel and has excellent extreme pressure properties, allowing even those with little experience to work smoothly without any troubles. For more details, please download the catalog or contact us.

• Steel
• Safety and consumables
• others

Issues: Company S was using open bevel gears in their stirring devices and operating continuously. To prevent wear, contact damage, and pitching due to oil film breakage, it was necessary to lubricate with high-viscosity gear oil twice a day. The complexity of lubrication and the scattering of oil in the surrounding area were problematic. Solution: Bilar VG removes the old oil from the gears and creates a non-scattering, adhesive lubricating film, allowing lubrication of the open bevel gears with lubrication every two days. Being a spray, it also excels in ease of lubrication. ● For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: At Company A, the clamp hinge receptacle of the welding robot uses a bush with a pin material of SCM-4, while the housing side has a different bush material, leading to frequent galling issues in the housing. Solution: Bilar VG excels in penetrability and extreme pressure properties, forming an outstanding lubricating film in minute gaps, which helped prevent galling between the pin and the bush. ● For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: At Company Y in Osaka, a dry lubricant (fluororesin) was applied to the parts feeder for better sliding and smooth supply of components. However, the thin film of fluororesin quickly wore off, causing inconsistent alignment of the parts, which was problematic. Solution: Bilar DL creates a robust fluororesin film that is less prone to wear compared to previous dry lubricants, enabling stable supply of components. For more details, please download the catalog or contact us.

• Safety and consumables
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Issues: At Company T in Hokuriku, bearings used at high temperatures (60°C) and high speeds (3,000 to 4,000 r.p.m) were replaced every two months. This was due to the degradation of the grease caused by heat generated from rotation, leading to wear and damage of the bearings. Solution: Bilar NMG is a non-soap-based heat-resistant, extreme pressure grease that suppresses heat generation from rotation, resulting in less thermal degradation and enabling long-term lubrication. As a result, the interval for bearing replacement has been extended to every seven months. For more details, please download the catalog or contact us.

• Safety and consumables
• Rock drills, demolition machines, and excavators
• others

Issues: At Company T in Kansai, stirring is performed in the vacuum system to promote evaporation in the vacuum dryer, but the lubricant used in the ball joint for power transmission has been evaporating, leading to frequent joint failures. The conditions in the system were harsh, with temperatures ranging from 70 to 100°C and vacuum levels of 10^-3 to 10^-5 TORR. Solution: BILAR VG-HT has no evaporation in a vacuum, and it excels in stickiness and extreme pressure properties, preventing joint failures caused by lubricant evaporation. ● For more details, please download the catalog or contact us.

• Safety and consumables
• others

Simultaneously solve long-term lubrication and rust prevention in high-temperature areas! This is a high-temperature liquid grease that maintains its effectiveness over an extended period. 【Features】 ○ Capable of creating a uniform film of extreme pressure and heat-resistant grease that withstands up to 270°C with just one spray. ○ Excellent penetration. ○ Strong, viscous, transparent grease film. ○ Thickening agent: Non-soap based. ○ Consistency: 340. ○ Dropping point (ASTM D 2265-64T): None. ○ Copper strip corrosion test at 100°C, 144 hours: Negative. ○ Four-ball test (Mean Hertz load): 72. ○ Insulation resistance: 50KΩ. ★☆★☆【Free lubricant samples available】★☆★☆ ● For more functions and details, please download the catalog.

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