関西加工機商会 List of Products and Services

The 650QAC series ionizing bar generates both positive and negative ions with finely controlled high voltage waveforms and timing from each electrode needle using the Quasi AC method. Precise control of ion balance enables rapid charge neutralization and achieves a very low offset voltage. It is equipped with automatic ion balance technology that maintains high performance.

• Parts and Materials
• Batteries and Capacitors
• Manufacturing Equipment

Separator films are very sensitive to static electricity generated by friction, unwinding, and rewinding throughout the transfer process, posing a risk of attracting foreign substances from the surroundings. Meech's cleaning devices, which combine static neutralization and foreign substance removal mechanisms, are ideal for solving these issues. ◆ Non-contact web cleaner (simultaneous both sides) 'CyClean' ◆ Non-contact web cleaner (one side) 'CyClean-R' *For more details, please refer to the PDF materials or feel free to contact us.

• Work tools

Introducing a rotary brush-type cleaning device for foreign matter countermeasures during the cutting process! It is effective for removing foreign matter such as burrs on edges during cutting. ◆ Brush-type web cleaner 'RoClean' ◆ Non-contact web cleaner (one-sided) 'CyClean-R' *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

Introducing the rotary brush cleaning device for those troubled by debris and burrs on the edges of slit waste after slitting, as well as whiskers. ◆ Rotary Brush Cleaning Device 'RoClean' The slitting process generates foreign substances such as small and large slit waste, which significantly affects battery performance, making surface cleaning of the substrate extremely important. In particular, the 'RoClean' brush-type cleaning device is effective for burrs and whiskers on the edges after slitting. 【Issues in the Slitting Process】 ■ The slitting process generates debris of various sizes ■ There is a possibility of leading to defective products in subsequent processes ■ There is also a high likelihood of generating toxic dust *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

We would like to introduce measures for foreign matter removal in the calendering (press) processing stage. Surface of the substrate before calendering: 　◆ Non-contact web cleaner (simultaneous both sides) 'CyClean' 　◆ Non-contact web cleaner (one side) 'CyClean-R' Surface of the calendering roll (press roll): 　◆ Brush-type web cleaner 'RoClean-C' Surface of the substrate after calendering: 　◆ Brush-type web cleaner 'RoClean-C' Can be used in low dew point environment dry rooms! Additionally, with a brush that withstands temperatures up to 140°, it is possible to clean foreign matter that accumulates on the surface of the calender roll. *For more details, please refer to the PDF document or feel free to contact us.

• Batteries and Capacitors

The quality of the coated substrate is essential for maintaining a uniform structure, and foreign substances within the coating affect the performance of the structural layer. By removing foreign substances from the surface of the substrate, we maintain coating quality. ◆ Non-contact double-sided simultaneous web cleaner 'CyClean' ◆ Non-contact single-sided web cleaner 'CyClean-R' *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

Introduction of Meech's non-contact cleaning devices and rotary brush cleaning devices for foreign matter contamination measures on secondary battery (lithium-ion, nickel-hydrogen, all-solid-state) cell manufacturing lines! The substrate is neutralized from static electricity by an ionizing bar at the entrance and exit of the cleaning head. Inside the cleaning head, it is exposed to turbulent airflow generated by blowing (positive pressure) and suction (negative pressure), creating high-frequency micro-movements on the substrate surface, which removes foreign matter within the boundary layer. Additionally, the rotary brush cleaning device 'RoClean-C' is effective for removing burrs and whiskers after slitting. 【Features】 ■ Compatible with low dew point environments (dry rooms) ■ Effectively removes foreign matter within the boundary layer ■ Minimum size of dust that can be removed is 1.0μm and above ■ Rotary brush cleaning device brushes have a heat resistance temperature of 140℃ ■ The included air handling unit completely controls the air balance of positive and negative pressure, minimizing the frequency of adjustments by operators and automatically maintaining optimal cleaning performance.

• Batteries and Capacitors

Introducing the Meech non-contact web cleaning device for foreign matter contamination measures on the manufacturing line! 'CyClean' simultaneous non-contact cleaning on both sides 'CyClean-R' non-contact cleaning on one side The substrate is neutralized of static electricity by an ionizing bar at the entrance and exit of the cleaning head. Inside the cleaning head, it is exposed to turbulent airflow created by blowing (positive pressure) and suction (negative pressure), generating high-frequency micro-movements on the substrate surface, which effectively removes foreign matter within the boundary layer. 【Features】 ■ Thorough removal of foreign matter within the boundary layer ■ Minimum dust removal size is 1.0μm ■ The included air handling unit completely controls the air balance of positive and negative pressure, drastically reducing the frequency of adjustments by operators and automatically maintaining optimal cleaning performance. *For more details, please refer to the PDF document or feel free to contact us.*

• Batteries and Capacitors
• Measurement and Inspection

We handle a variety of products ranging from air shafts and mechanical shafts to shaftless mechanical chucks (mechanical core chucks). Depending on the customer's usage environment and situation, we can customize materials and shapes. As we are designed domestically, we can meet your company's requests! We can also accommodate low dew point environments (dry rooms). 【Features】 - Domestic design allows for customization according to your needs - High performance, short delivery times, and low prices!

• Manufacturing Equipment
• Parts and Materials
• Other Batteries

The built-in air cylinder performs the expansion and contraction movements of the mechanical lag. This prevents wear-related issues associated with conventional torque wrenches and similar tools. It is also compatible with applications in low dew point environments (dry rooms) for secondary battery (battery) manufacturing lines, and has been widely adopted. As an option, there is also a type that makes it easy to load and unload raw materials by using ball bearings or resin slide bars in combination.

• Manufacturing Equipment
• Batteries and Capacitors
• Other Batteries

The carbon material contributes to the lightweight design of the shaft. It can be customized according to your requests due to domestic design. We have achieved high quality with our made-to-order products.

• Manufacturing Equipment
• Parts and Materials

The principle is extremely simple: by bringing a clean roller made of special materials into contact with the target product, foreign substances on the product are removed, and the removed substances are transferred to an adhesive film. 【Features】 ■ It is capable of removing foreign substances at the micron level. ■ No chemicals are released from the roller side to the product side. ■ It can remove foreign substances just by making contact without applying pressure to the product, making it suitable for thin films. ■ We offer rollers that can accommodate line speeds of up to 250 meters per minute. ■ Cleaning of both sides of the product is possible. ■ Compared to traditional cleaning with a single roll, the dust removal capability is significantly enhanced, and it has major advantages over ultrasonic methods in terms of noise, cost, and installation space.

• Work tools

The roll with micro-groove processing (micro-groove roller) can add functions such as air skew effect, wrinkle removal effect, increased grip, and improved direct transportability to the roll. It is particularly effective for ultra-thin films such as optical films, aluminum foil, and copper foil! 【Features】 ◎ Avoidance of groove transfer marks Due to the narrow groove width, the film is less likely to drop into the groove edges, thus avoiding the occurrence of groove transfer marks. ◎ Air skew effect When the line speed cannot be increased due to film lift caused by air entrapment, the micro-grooves exhibit the air skew effect. ◎ Increased grip of the roll A roll with a small hugging angle may slip, but when tension cannot be increased due to product quality, the micro-grooves enhance grip and prevent scratching. 【For more details, please download the catalog or feel free to contact us】 ↓ ↓ ↓ ↓ ↓ ↓

• Manufacturing Equipment
• Parts and Materials
• Other Batteries

The principle is extremely simple: by bringing a clean roller made of special materials into contact with the target product, foreign substances on the product are removed, and the removed foreign substances are transferred to an adhesive film. There are also inline devices that adopt a two-stage system of cleaning rollers and adhesive rollers, which can maintain a constant foreign substance removal capability during operation. 【Features】 ■ It is capable of removing foreign substances at the micron level. ■ No chemicals are released from the roller side to the substrate side.

• Work tools

This machine is a low-cost manual paper tube cutter that can cut paper tubes quickly and accurately using surface drive. 【Features】 - The part where the blade tip contacts at the end of the cut (core) is made of resin, reducing blade tip damage and ensuring blade durability. - When changing the inner diameter of the paper tube, it can be easily modified by simply replacing the resin core and support cone. - Unlike traditional axis-centered drive methods, there is no need for expensive axis replacement, which reduces running costs. - Operation is performed with both hands (simultaneous operation of the hand lever and operation switch) for safety considerations, and it is equipped with a blade cover for safety during the ascent of the cutting unit. - It can accommodate paper tubes of sizes 6 inches, 12 inches, and 20 inches.

• Paper wallpaper
• Shoji screen
• Vinyl wallpaper

This machine is a manual leftover roll processing machine (leftover raw material processing machine) that efficiently cuts and separates leftover sheet materials and cores (such as paper tubes and plastic tubes) generated in the manufacturing and secondary processing fields of sheet materials like film, paper, resin, and cloth. 【Features】 ■ Reduce costs by reusing cores (paper tubes, plastic tubes, etc.)!! ■ Cut costs through the recycling of sorted sheet materials!! ■ Adopts a rotating round blade for left-right reciprocating cutting, ensuring long blade life and safety measures with a blade guard ■ No expertise required, easy operation improves work efficiency ■ No need for electrical or air equipment, can be installed anywhere, simple mechanism at a low price ■ Maximum leftover roll diameter: φ200 mm ■ Option: Integrated lower base production *Please view the PDF data of the "leftover roll processing machine" catalog from the download section.

• Paper cloth

The "Mecha Chuck (Mechanical Chuck Core Chuck)" is a chuck that supports cores such as paper tubes and resin cores from the inside, which is essential for the introduction of shaftless mechanisms. Lugs spread around the circumference, reliably transmitting torque to the core. It is a domestically designed custom-made product that achieves high quality by allowing customization of materials and shapes according to the usage environment and conditions. Furthermore, despite being a custom-made product, we can deliver high quality at low prices due to our unique supply routes. 【Features】 ■ Compact shape, customizable with various materials ■ Low price and high quality despite being a custom-made product ■ Domestic design allows for customization according to requests *Please refer to the comprehensive catalog featuring the "Core Chuck" for PDF data available for download.

• Parts and Materials
• Batteries and Capacitors

The "micro-grooved processing roll" is a transport rubber roll that promotes the discharge of air trapped between the substrate and the roll by applying fine grooves to the surface of the roll, thereby reducing wrinkles and waviness. 【Features】 ◆ Can stretch wrinkles without damaging the substrate ◆ Improved adhesion between the substrate and the roll allows for transport without increasing tension ◆ Selectable groove processing patterns based on the film or desired additional functions 【For more details, please download the catalog or feel free to contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　↓　↓　↓

• Paper wallpaper
• Cloth
• Vinyl cloth

Air casters with a top plate can be used by easily installing them on the bottom surface of heavy objects, similar to chill rollers. Air casters lift heavy objects using a film of air, allowing them to be moved and turned with minimal force. There are three main types of air casters, each with different structures, and they are selected based on their intended use, allowable load, etc. However, a minimum of four air casters is required to balance the load. Replacement of existing products from other manufacturers is partially possible. (Air casters, air skates, air bearings, air cushions)

• Turntable
• Crane and others
• Transport machinery

This is a video of a transport cart for a transformer (weight: 160 tons). It allows for the safe movement of heavy objects using a wireless remote control. The air casters lift heavy objects using an air cushion, enabling movement and turning with minimal force. There are three main types of air casters, each with a different structure. Various air cushions are selected based on the intended use and allowable load, but at least four air cushions are required to balance the load. For more details, please contact us.

• Turntable
• Other elevators and transport systems
• Civil Engineering Method

Air casters are an ideal tool for transporting heavy objects in clean rooms! The advantages of air casters are as follows: (1) They can lift and transport using air power, preventing damage to the clean room floor. (2) There is minimal air lift, making them usable in clean rooms. (3) The shape and material of the equipment can be designed and manufactured to meet customer needs, and we can provide suggestions. (4) Air casters use an air film to suspend heavy objects, allowing for movement and turning with very little force.

• Material handling systems and equipment
• Other elevators and transport systems

Nanocleen is a cleaning roller created using new materials and technologies, unlike any other cleaning roller before. It has dust removal capabilities at the nano level and features functions to prevent static electricity, solving the problems associated with conventional cleaning rollers. **Features** - **High Dust Removal Capability** It can remove foreign particles as small as 50 nanometers. - **Static Electricity Suppression** Made from materials that minimize static electricity generated upon contact with products. - **Silicone-Free Materials** The rubber roller is made from non-silicone materials. No silicone release is applied to the adhesive tape. - **Low Tack Force** Suitable for thin film applications. There is no winding even with 10μ thick films. - **Surface Energy Impact Suppression (Dine Level)** By minimizing the influence of surface energy on the target products, it does not affect coating or printing.

• Work tools
• Equipment leasing and rental

A revolutionary knife holder that achieves faster setup, improved productivity, and unparalleled slit quality. You can choose modular optional features based on your needs, accommodating requests for the introduction, modification, or renovation of the slitting process on existing machines. 《Features》 ◆ Increased productivity and reduced downtime ◆ Improved slit quality ◆ User-friendly operation, even for women ◆ Safety

• others

The magnetic force reliably removes foreign substances (such as rust and iron powder) from the liquid, and the plate shape used in the inline filter significantly reduces pressure loss. Additionally, the structure is very simple, making maintenance easy.

• pump
• Sanitary fixtures
• Water supply facilities

The Tidland external expanding air shaft, unlike traditional internal expanding air shafts, allows for a sufficient thickness in the body, resulting in very little deflection. Additionally, where traditional shafts would require a steel material, it is possible to substitute with aluminum, achieving weight reduction. Furthermore, the external expanding air shaft has a simple structure, allowing for repairs to be made on-site by the customer in the event of a puncture.

• Manufacturing Equipment

By creating an air membrane between the floor and the heavy object, it can be levitated and moved with minimal force. 【Features】 ■ Friction resistance is approximately 3/1000. A 1000 kg heavy object can be moved with just 3 kg of force. ■ Changes to the production line and positioning of machines can be done freely. ■ Suitable for transporting heavy objects in clean rooms. ■ Minimal vibration makes it ideal for transporting precision equipment such as exposure devices and semiconductor devices. ■ Allows for the movement of heavy objects without damaging the floor. ■ Operates using plant air. ■ No concerns about noise or dust, and can be used in explosion-proof environments. ■ Running costs are almost zero.

• Material handling systems and equipment
• Manufacturing Equipment
• Wind power generation

Functional metallizing processing (thermal spraying) is a type of surface modification method that involves heating various metal spray materials and spraying particles in a molten or near-molten state onto a substrate to form a coating. The skin created by the coating (thermal spraying) can maintain its intended functionality even when the surface polymer is worn away, thanks to the polymer that penetrates the recesses of the thermal spray skin. With a wide variety of spray materials (such as carbide-based and ceramic-based) and polymers (such as silicone and fluorine), coatings can be tailored to meet customer needs. 【Features】 ■ Does not select the material of the substrate (iron, SUS, aluminum, resin, etc.) ■ Excellent durability ■ There are few limitations on the dimensions of the substrate, and processing of only limited areas is also possible ■ Can achieve a unique surface roughness finish

• others

OptiColor's viscometer has been developed to meet the needs of manufacturing sites. It features a pressure-resistant explosion-proof structure, and its repeatability accuracy around the set viscosity value is unmatched among online viscometers.

• others