日本フッソテクノコート List of Products and Services

The initial hot press machine template "Green Plate" addresses significant issues that arise in the hot press method of processed wood manufacturing, specifically the following two points that are major concerns in the laminated plywood production field: <<Issues>> ■ Adhesive that seeps out during pressing adheres to the press heat plate, making it impossible to remove the product. ■ Press marks on the product caused by clumps of adhesive. By applying a fluororesin coating to a heat-resistant aluminum alloy plate, our hot press release plate "Green Plate" can eliminate these problems. It prevents the adhesion of adhesive that seeps from the plywood, improving the separation between the laminated plywood and the heat plate, and allows for smooth transport to the next process. 【Features】 - Hardened adhesive can be easily removed by lightly wiping with a cloth. - Press marks on the product are significantly reduced. - It is possible to select coating specifications according to the adhesive's adhesion properties. - Size consultations are available upon request. - Enables automatic laminated plywood production with multi-stage pressing. *For more details, please refer to the PDF document or feel free to contact us.

• Subsidiary materials
• plywood
• Printed Plywood

Japan Fuso Techno Coat Co., Ltd. is a professional in fluorine coating and Teflon coating, possessing advanced fluororesin processing technology. Utilizing our accumulated expertise, we have developed products that can eliminate common challenges in the manufacturing of processed wood (such as laminated plywood) using conventional press methods, including the release plate for hot press machines, the "Green Plate," which addresses issues like adhesive adhesion and press mark formation. **Common Challenges in Laminated Plywood Manufacturing:** - Use of release agents raises concerns about effects on subsequent processes and human health. - Press marks caused by adhesive adhesion. - Variations in the thickness of the base plate and differences in the thickness of the decorative veneer. - Adhesion failures due to adhesive sticking and thickness variations in double-sided pressing. **We solve these issues with the "Green Plate," "NF Board," and "Rubber Furon"!** *For more details, please refer to the PDF materials or feel free to contact us.*

• Subsidiary materials
• plywood
• Printed Plywood

Wood is essential in Japanese house construction. In recent years, processed wood materials (such as laminated plywood) have been widely used. The manufacturing of such processed wood typically employs the hot press method, which involves pressing at temperatures exceeding 100°C. During pressing, the adhesive that seeps out can stick to the heat plates of the press, making it difficult to remove the products, and can also cause press marks on the products due to clumps of adhesive. This has been a source of concern in the laminated plywood manufacturing process, but our Green Plate can eliminate these issues. 【What is Green Plate?】 It is an aluminum plate made of heat-resistant alloy coated with fluororesin. By installing the Green Plate, it prevents the adhesive that seeps out from the plywood from sticking, improves the separation between the plywood and the heat plate after pressing, and allows for smooth transportation to the next process, enabling the production of large quantities of plywood. *For more details, please refer to the PDF document or feel free to contact us.

• Subsidiary materials
• plywood
• Printed Plywood

When manufacturing laminated plywood through pressing, the issues that arise are "variations in the thickness of the base board" and "differences in the thickness of the veneer." Therefore, we would like to introduce a case where the "NF Board" was implemented to absorb variations and differences in material thickness, enabling smooth pressing operations. Our company also offers a Teflon-coated rubber sheet, "Rubafron," which allows for smooth loading and unloading operations. 【Products Introduced】 ■ Press cushioning material "NF Board" ■ Teflon-coated rubber sheet "Rubafron" *For more details, please refer to the PDF document or feel free to contact us.

• Subsidiary materials
• Veneer laminate
• Ceiling panels and decorative panels

We will introduce case studies of problem-solving using our products "NF Board," "Rubber Front," and "Green Plate." 【Case Studies】 ■ "NF Board" In the decorative board lamination process, adhesive failures occurred due to warping and distortion of the plywood, resulting in product defects and delamination after product delivery. ⇒ The cushioning effect resolved product defects from adhesive failures and delamination after product delivery. ■ "Rubber Front" In non-automated press operations, the workpiece handling and extraction processes were not smooth and could not be performed efficiently. ⇒ The Teflon sheet on the surface reduced resistance during handling and extraction, significantly reducing labor. ■ "Green Plate" During the heat-pressing of veneer or printed paper onto plywood, the oozing adhesive solidified, leaving press marks on the product. The workpiece stuck to the press heating plate and could not be removed. ⇒ Release properties improved, reducing adhesive adhesion. The finish of the product became more stable, and work efficiency increased. *For more details, please refer to the PDF document or feel free to contact us.

• Veneer laminate
• plywood
• Printed Plywood

We will introduce a case study on solving issues with our hot press machine release plate, "Green Plate." During the process of thermally bonding veneer or printed paper to plywood, problems arose where the oozed adhesive solidified, leaving press marks on the product and causing the workpiece to stick to the press heating plate and not release. In response, we introduced the "Green Plate," which is coated with fluororesin on a heat-resistant alloy aluminum plate. As a result, by using Teflon plates, the release properties improved, adhesive adhesion decreased, and stable products were produced, significantly enhancing work efficiency. 【Case Study】 ■ Issues - Oozed adhesive solidified, leaving press marks on the product - Workpiece stuck to the press heating plate and would not release ■ Results - Improved release properties and reduced adhesive adhesion - Stable products were produced, and work efficiency increased ■ Applications - Areas where contamination of the workpiece by adhesive is a concern - Frequently used in the base materials around the adhesive application in the previous process - Areas where adhesives are used *For more details, please refer to the PDF document or feel free to contact us.

• Subsidiary materials
• plywood
• Printed Plywood

We will introduce a case study of our rubber sheet "Rubber Front" solving challenges. In the production process of decorative plywood, during the non-automated pressing work, the products did not slide during the loading and unloading process, making the work difficult and labor-intensive. Therefore, we introduced "Rubber Front," which does not allow adhesive that seeps out during pressing to stick and slides well. As a result, the resistance during the loading and unloading of the workpieces was significantly reduced due to the Teflon sheet on the surface of "Rubber Front," drastically reducing the labor required for the work, and eliminating concerns about powder and other substances sticking to the press heating plate and cushion, allowing the cushion to be used for a longer period. [Case Study] ■ Challenges - The loading and unloading of workpieces did not slide smoothly, making it difficult to perform. - Plywood was sometimes used as a substitute. ■ Results - Resistance during loading and unloading was reduced, significantly easing labor. - Concerns about powder and other substances sticking were eliminated, allowing the cushion to be used for a longer period. ■ Applications - Generally used widely in conjunction with "NF Board." *For more details, please refer to the PDF document or feel free to contact us.

• Subsidiary materials
• Reinforcement and repair materials
• Ceiling panels and decorative panels

We will introduce a case study on solving issues with our press cushion material "NF Board." Due to warping of plywood and slight distortion during pressing, adhesive failures occurred during the decorative board lamination process, leading to product defects and issues such as delamination after product delivery. To address this, we introduced "NF Board," which absorbs variations in material thickness and allows for smooth pressing operations. As a result, the cushioning effect resolved the aforementioned issues, enabling us to provide stable products, making it an indispensable item alongside the "Green Plate." 【Case Study】 ■Challenges - Adhesive failures due to warping of plywood and distortion during pressing - Product defects and delamination phenomena after product delivery ■Results - Resolution of the above issues - Ability to provide stable products ■Applications - Lamination of decorative boards for flooring materials using hot press - Lamination of printed decorative paper - Straightening of plywood before applying decorative boards using cold press (Pressing approximately 50 to 100 sheets at once) *For more details, please refer to the PDF document or feel free to contact us.

• Subsidiary materials
• Veneer laminate
• Ceiling panels and decorative panels

The "Green Plate" is a release plate for hot press machines, coated with fluororesin on a heat-resistant alloy aluminum plate. The hot press method is commonly used in the production of processed wood, where the material is pressed using a press heated to over 100°C. During pressing, the adhesive that seeps out can adhere to the press's heating plate, making it difficult to remove the product, and can cause press marks on the product due to clumps of adhesive, which are common issues in the laminated plywood manufacturing process. However, our "Green Plate" can eliminate these problems. To use it, simply attach the Green Plate to the heating plate of the press machine. By using this product, it prevents the adhesive that seeps out from the plywood from sticking, improves the separation between the plywood and the heating plate after pressing, and facilitates smooth transportation to the next process. Additionally, any adhesive that adheres to the Green Plate can be easily removed by lightly wiping it with a cloth, significantly reducing press marks on the product. We offer color options in brown and green. It is also possible to select coating specifications according to the adhesive's adhesion properties. *For more details, please feel free to contact us.

• others

The "NF Board" is a press cushion material. When manufacturing laminated plywood through pressing, issues such as "thickness variation of the base board" and "thickness differences in the veneer" can arise. When materials with thickness variations are pressed between smooth heating plates, adhesive failures occur. This product enables smooth pressing operations by absorbing thickness variations and differences in the materials. 【Features】 ■ Absorbs thickness variations and differences in materials ■ Enables smooth pressing operations ■ Allows for the safe integration of automation equipment *For more details, please refer to the PDF document or feel free to contact us.

• others

"Rubber Front" is a product that incorporates characteristics similar to Teflon, which is widely known for being non-stick, resistant to dirt, and very slippery, onto the surface of rubber. It possesses the rebound elasticity of rubber, is extremely slippery, and is laminated with a PTFE-based sheet that is highly resistant to contamination. This allows for the absorption of thickness differences while preventing adhesion from adhesives and similar substances, and its significant sliding properties do not hinder activity on the surface. [Features] - Possesses the rebound elasticity of rubber - Extremely slippery - Absorbs thickness differences while preventing adhesion from adhesives - Does not hinder activity on the surface *For more details, please refer to the PDF document or feel free to contact us.

• others

NF Board is a press cushion material for manufacturing laminated plywood. When pressing laminated plywood, variations in the thickness of the base board and differences in the thickness of the veneer can pose challenges for automation. NF Board serves to absorb these differences. Additionally, when producing many products, using NF Board allows for the safe assembly of automation equipment. [Challenges] - Application: Construction-related - Decreased production efficiency of multi-layer hot press machines used in the manufacturing of decorative boards and veneers. *For more details, please feel free to contact us.

• others

Rubberfron is a composite of Teflon sheets and rubber sheets. It possesses the rebound elasticity of rubber, is slippery, and is bonded with a PTFE-based sheet that has anti-contamination properties, allowing it to absorb differences in thickness while preventing adhesion from adhesives and the like. Additionally, due to its high sliding characteristics, it does not hinder activity on the surface. When Rubberfron is placed on cushioning material, the adhesive that seeps out during pressing does not adhere, and because it slides well, work proceeds smoothly. [Issue] ■ Application: Construction-related ■ Decreased production efficiency of multi-stage hot press machines used in the manufacturing of decorative panels and veneer sheets. *For more details, please feel free to contact us.

• others

Nihon Fusso Techno Coat Co., Ltd. conducts coating and lining utilizing the diverse properties of fluororesin, such as non-stickiness, low friction, corrosion resistance, and insulation. Representative products include the electrostatic charge prevention grade "EC Series," the adhesive prevention grade "Tack-Free Coating," the high-precision film roll "FP Specification," and the labor-saving and automation measures for laminated plywood manufacturing such as "Green Plate," "NF Board," and "Rubber Front," as well as food hygiene standard-compliant grades for machinery in the food industry. [Examples of Achievements] ■ Transport Containers ■ Pharmaceutical Mixing Tanks ■ Powder Mixing Machines ■ Chemical Mixing Machines ■ Medical Devices, etc. *For more details, please download the PDF or feel free to contact us.

• others

Fluororesin has an extremely stable molecular structure, which prevents it from bonding with other substances and gives it excellent "water-repellent" properties. The water contact angle of fluororesin is about 110°, which is far superior to that of stainless steel with a buff finish. By considering the handling environment of powders along with surface treatment, fluororesin coatings can be effective even for powders that have adhesive properties. Fluororesin coatings are also effective in preventing powder adhesion, but it is necessary to apply the right materials in the right places as surface treatments, and a comprehensive understanding of the environment will yield the best results. If you are considering this, please consult our company, which has extensive experience with numerous cases. 【Solving Complex Challenges】 - Reduced paint adhesion makes it easier to achieve a uniform paint dispersion without contamination. - Shortened color change times improve operational efficiency. - Usable even in solvent environments. - Reduced cleaning workload. - Improved working environment. *For more details, please feel free to contact us.

• others

The "EC Series" is a fluororesin baked coating/lining that can prevent static electricity buildup. This coating utilizes a unique technology that allows generated static electricity to escape in the volume (thickness) direction of the film, achieving volume directional conductivity. This structure provides a level of safety that cannot be achieved by allowing static electricity to escape in the surface direction. In addition to its static electricity prevention function, it also combines the non-stick and corrosion-resistant properties of fluororesin, further enabling explosion-proof measures. 【Features】 ■ Volume directional conductivity construction ■ Prevents static electricity buildup ■ Achieves non-stick and corrosion resistance ■ Water repellency with a contact angle of 100° to 110° ■ Explosion-proof measures are possible *For more details, please refer to the PDF document or feel free to contact us.

• others

We are engaged in the contract processing and sales of fluororesin coatings and linings at Nippon Fusso Technocoat. Here, we introduce "Basic Knowledge of Fluororesins (PTFE)." Fluororesins have various properties such as heat resistance, corrosion resistance, non-stick characteristics, sliding properties, thermal meltability, high purity, and prevention of leaching. This time, we will focus on a representative fluororesin called "PTFE (Polytetrafluoroethylene)." Its molecular formula is -(CF2-CF2)n-. It has extremely strong molecular bonds of C-C and C-F. The continuous use temperature is 260°C, and the melting point is 327°C, which is exceptionally high for a resin. The dynamic friction coefficient is 0.1, providing extremely high sliding properties and non-stick performance. Examples of applications include sizing cylinders, rolls, chutes, guides, and various food processing equipment. If you have concerns such as "things sticking and causing trouble" or "wanting better sliding," please feel free to consult us at any time. If you are struggling with "sticky substances sticking," we can also introduce our strong adhesive release coating "Tack-Free." *For more details, please feel free to contact us.

• others

Here is a Q&A regarding "fluororesin." 【Q&A】 ■ What are fluororesin coatings and linings? - Fluororesin possesses various characteristics such as "non-stick," "low friction," "corrosion resistance," and "insulation." Coating and lining involve surface treatment that utilizes these excellent properties of fluororesin. ■ What is the difference between fluororesin coatings and linings? - The main difference between coatings and linings is the film thickness. Both cover the surface of the base material and protect it by utilizing the properties of fluororesin, but in some cases, a thick film is applied specifically to achieve pinhole-free results. In the resin lining industry, a pinhole-free coating with a film thickness of 250μm or more is referred to as "lining." *You can view other Q&As through the link to our company website below. *For more details, please feel free to contact us.

• others

We would like to introduce various facilities that support the technology of Japan Fluorine Techno Coat. To further contribute to solving our customers' challenges, we have begun updating our main firing furnace, Furnace No. 1. The new Furnace No. 1 was completed in August 2012. With a height of 5000L (mm), it is capable of reducing distortion for long rolls that are prone to warping. Together with the new equipment, we will further enhance our technical capabilities, improve our problem-solving abilities, and strive even harder to create products that our customers can trust. 【Facilities】 <Firing Furnaces for Fluororesin> ■Furnace No. 1: W3,700×H4,500×L5,000 (mm) ■Furnace No. 2: W2,250×H2,500×L2,600 (mm) ■Furnace No. 3: W1,100×H1,200×L1,200 (mm) ■Furnace No. 4: W1,100×H1,200×L1,200 (mm) ■Furnace No. 5: W1,200×H1,500×L1,200 (mm) *For more details, please feel free to contact us.

• others

At our company, we focus not only on seed-type development but also on solving our customers' requests and challenges as a major theme of our development. It is no exaggeration to say that the product group we have developed is based on solving our customers' issues. We have a proven track record of significantly enhancing the properties of conventional fluororesins and achieving solutions to various challenges. Of course, we also engage in joint development with our customers. If you have difficult challenges, please reach out to us before you "give up." 【Examples of Problem Solving】 ■ Used as a corrosion-resistant measure in reaction vessels for hydrochloric acid systems or concentrated hydrofluoric acid + sulfuric acid under high-temperature conditions, achieving a longer equipment lifespan. ■ Improved paint recovery rates in the printing process through anti-adhesion effects, contributing to cost reduction. *For more details, please feel free to contact us.

• others

The "EC Series" is a fluororesin baked coating/lining that prevents static electricity buildup. Since it does not accumulate static electricity, there is no risk of explosion, making it recommended for companies concerned about risks such as explosions caused by static electricity. In ink manufacturing companies, there have been incidents of ignition due to general fluororesin coatings, but the introduction of this product has ensured the safety of workers and significantly reduced the amount of cleaning solvents used. Additionally, we will introduce case studies of problem-solving adopted by pharmaceutical manufacturers and chemical manufacturers. [Examples of Implementation] ■ Ink Manufacturing Company - Equipment: Oil-based paint manufacturing equipment - Equipment specifications at the time of the problem: Stainless steel (SUS304) + buffed - Issues: Difficulties in color change cleaning, ignition incidents due to general fluororesin coatings - Effects: Simplification of cleaning (significant reduction in cleaning solvent usage) Ensured safety of workers *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce development and solution examples related to semiconductor manufacturing. Fluororesin molded products are adopted for the chemical resistance and high purity of parts that make up semiconductor manufacturing equipment. However, for parts that require mechanical strength, it was not possible to use fluororesin molded products alone. Our company proposed changing the parts from resin to metal and coating the metal parts with fluororesin, which excels in chemical resistance and high purity. By adopting fluororesin coating, it becomes possible to use metal parts, ensuring mechanical strength. 【Development and Solution Examples】 ■ Proposal - Change parts from resin to metal - Propose coating with fluororesin, which excels in chemical resistance and high purity ■ Benefits of Adopting Fluororesin Coating - Enables the use of metal parts, ensuring mechanical strength - Ensures chemical resistance, preventing deterioration of equipment due to corrosive environments - Ensures high purity, preventing contamination of equipment due to metal ion elution - Ensures water repellency, reducing the adhesion of residual chemicals and contaminants *For more details, please feel free to contact us.

• others

This is an introduction to development and solution examples related to semiconductor manufacturing. Fluororesin molded products are used for the chemical resistance and high purity of parts that make up semiconductor manufacturing equipment. However, for parts that require mechanical strength, it was not possible to use fluororesin molded products alone. Therefore, our company proposed changing the parts from resin to metal and applying a coating of fluororesin, which excels in chemical resistance and high purity, to the metal parts. [Challenges] ■ Application: Semiconductor manufacturing related ■ Fluororesin molded products alone cannot be used for parts that require mechanical strength *For more details, please feel free to contact us.

• others

The fluororesin coating, which supports high-speed operation of 1300 m/min or more and achieves rotational sintering on large aluminum rolls while improving precision, is particularly suitable for the printing industry where speed is essential. The achieved film thickness variation of ±5μm, aimed at precision in coating and lamination, is highly regarded in the liquid crystal industry as well. We offer a variety of required functions such as non-stick properties, adhesion prevention, scratch resistance, abrasion resistance, corrosion resistance, and static prevention. [Challenges] ■ Application: Film-related ■ In general film lamination processes, the adhesion of the heated roll and film during film pressing often causes troubles such as equipment stoppages, leading to decreased production efficiency and increased production costs. *For more details, please feel free to contact us.

• others

When manufacturing high-adhesion materials (such as unvulcanized rubber, adhesives, and adhesive tapes), the Tack-Free Coating (a coating specifically for high-adhesion materials) addresses the issue of high-adhesion materials sticking to the production line. Through our unique substrate technology and processing methods, we have created a special roughness (protrusions and indentations) on the surface, which reduces the contact area with high-adhesion materials, achieving overwhelming non-adhesiveness. Additionally, it can be applied to various shapes and metal substrates. 【Challenges】 ■ Application: Automotive-related and high-adhesion material manufacturing ■ In tire manufacturing equipment, a general fluororesin coating was adopted to improve the release properties of rubber, but the anti-adhesion effect was not achieved. *For more details, please feel free to contact us.

• others

Solving complex challenges! There are various complex issues, including static electricity hazards from solvents, industrial waste treatment from detergent solvents, and various problems arising from the working environment. Our company proposes a high-performance fluorine coating that achieves improvements as follows: 【Improvements】 1. Reduced paint adhesion makes uniform paint dispersion easier 2. Shortened color change time improves operational efficiency 3. Usable even in solvent environments 4. Reduced cleaning workload 5. Improved working environment *For more details, please feel free to contact us.*

• others

This is an introduction to development and solution cases related to pharmaceuticals. In the process of manufacturing sugar-coated tablets, there was a problem where the tablets would discolor or suffer from cracking and chipping due to contact with metal containers. Therefore, our company proposed a fluororesin coating for the inner surface of the sugar-coated tablet manufacturing container, which is excellent in abrasion resistance and prevents the tablets from coming into direct contact with metal. [Challenges] ■ Application: Pharmaceuticals ■ In the process of manufacturing sugar-coated tablets, discoloration, cracking, and chipping occur due to contact between the tablets and metal. *For more details, please feel free to contact us.

• others

This is an introduction to development and solution examples related to food products. In the sake brewing process, rice, which is the raw material, is steamed in a kettle and transported on a conveyor while being spread out using a crusher roll, but the steamed rice adheres to various components, hindering smooth transportation and mixing. Moreover, the residue left on parts and equipment significantly affects quality and hygiene, necessitating thorough cleaning, which places a burden on the workers. When applying a release agent simply, the hassle and cost of reapplying it after cleaning also posed challenges. Therefore, we proposed a fluororesin coating to prevent adhesion on transportation components such as the steamed rice kettle, crusher rolls, and rocker valves. [Challenges] ■ Application: Food-related ■ Adhesion of steamed rice to various components in the sake brewing process ■ Burden on workers due to thorough cleaning ■ Hassle and cost of reapplying release agents after cleaning *For more details, please feel free to contact us.

• others

We would like to introduce our track record in fluororesin processing. Our company offers suitable fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Ink pans for printing machines ■ Medical devices (static electricity countermeasure specifications) ■ Coater pans for coating applications ■ Strainers for filtration devices ■ Precision molds, etc. *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce our track record in fluororesin processing. Our company offers suitable fluororesin coating and lining technologies that dramatically enhance the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Mixing tanks for chemicals ■ Urethane molding molds ■ Carbon rolls ■ Chutes ■ Filter housings, etc. *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce our track record in fluororesin processing. Our company provides suitable fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Floating Nozzle ■ Precision Aluminum Roll ■ Piping 004EC ■ Container ■ Container 004EC, etc. *For more details, please refer to the PDF document or feel free to contact us.

• others