ダイヤ電子応用 List of Products and Services

"Floormap X" is an advanced multi-technology MFL array tank bottom plate solution. It offers unparalleled detection probability, including in critical zones, and can brilliantly handle thick plates and coatings. With STARS technology, it can identify corrosion on both the top and bottom surfaces. Inspections can be performed at astonishing speeds in either full floor mapping or free scan mode. 【Features】 ■ High-precision active steering: Achieves high-speed, high-quality curve scanning in critical zones, with a function to return to straight travel with just a button press. ■ Interactive laser guide: The laser-assisted defect positioning feature allows for quick and easy floor marking during mapping. ■ SmartMAGNET: The automatic magnetic flux intensity adjustment function enables optimal inspections according to plate thickness. ■ Powerful lighting: Provides high brightness and uniform illumination in accordance with API (American Petroleum Institute) recommended visual inspections, perfectly highlighting pitting and obstacles. *For more details, please download the PDF or feel free to contact us.

• Scanner

ACFM has a history of over 30 years and is a technology that accurately detects surface opening defects and evaluates their depth without removing paint or coatings using an alternating current field measurement method. 【Do you have any of the following concerns?】 ◆ I want to detect without removing the coating or paint. ◆ I want to know the depth of the opening defects. ◆ I want to internalize inspection operations to reduce costs. ◆ I want to enable inspections to be conducted even by engineers without extensive experience. There are many achievements in industries that conduct visual inspections (petrochemical plants, offshore structures, infrastructure). The ACFM portable inspection device 'Amigo2' is a fully integrated device that combines electronic equipment, a multi-touch display, and storage into a single robust housing. It provides a smooth and high-resolution display, improving the detection performance of small defects and the thickness of inspectable coatings! *We are currently offering free foundational knowledge (technical materials) that explain case studies, usage scenarios, and technical principles! Please take this opportunity to download and check it out.

• Measurement and Inspection

This document introduces the inspection technology 'ACFM' applicable for detecting and sizing surface opening defects on metal surfaces and over paint. Our product is efficient and cost-effective, requiring minimal surface preparation. It is user-friendly and has the versatility to cover a wide range of applications and industries. We provide detailed explanations of application examples, origins, and operating principles with the use of photographs. We encourage you to read it. [Contents (partial)] ■ What is ACFM? ■ Overview of ACFM ■ Origin of ACFM ■ Operating Principle of ACFM ■ Certification for ACFM *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

"EMERALD" is an advanced ultrasonic testing system designed based on inspection technologies such as industry-leading phased array ultrasonic testing (PAUT), total focusing method (TFM), and TOFD. With on-board processing capabilities for up to 1 million points per TFM frame and the ability to simultaneously reconstruct up to 8 TFM frames, it enables fast and efficient TFM frame reconstruction. It provides class-leading powerful TFM imaging capabilities. It is utilized across a wide range of industrial applications, including power, aerospace, oil and gas, railways, shipbuilding, and heavy industry. 【Features】 ■ Full Matrix Capture (FMC) with up to 128 elements ■ 64-channel phased array ultrasonic testing (PAUT) ■ Equipped with a bipolar pulser to supply high acoustic energy ■ IP65 dust and water resistance for operation in harsh environments ■ Controlled by UltraVison software, which has extensive operational experience in industrial fields *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• others

The "HYPER SCAN IV" is an ultrasonic flaw detection device equipped with offline image processing capabilities that can add automatic judgment functions and multi-channel high-speed processing. It also features a full waveform acquisition function, allowing for waveform redrawing with just a gate change, significantly improving work efficiency. The use of a manual joystick enhances operability. Additionally, the inspection area is 350mm x 350mm, with a minimum inspection pitch of 20μm. It demonstrates excellent effectiveness in inspecting internal defects of mass-produced parts and in checking for delamination in soldered areas. 【Features】 ■ Multi-channel specification (2CH, 4CH) ■ Full waveform acquisition function allows for redrawing with just a gate change ■ Includes a manual joystick for operation ■ Inspection area: 350mm x 350mm ■ Minimum pitch: 20μm *For more details, please refer to the PDF document or feel free to contact us.

• others

The ZETEC-manufactured 'XY Manual Scanner NDT Sweepe' is a highly versatile manual 2D encoded scanner suitable for quickly performing ultrasonic flaw detection tests. It is ideal for inspecting longitudinal weld joints on pipes and bodies, as well as for corrosion mapping. Its easy deployment in the field and ability to scan long distances using raster scanning (back and forth) make it useful for C-Scan mapping of composite material components. This is an effective method that can be quickly applied for damage verification and post-repair inspections of composite material parts. 【Features】 ■ Two built-in encoders ■ Magnetic wheels that do not damage the inspection object, making it safe for use on composite materials and easy to use on steel ■ Brakes that can lock in any position ■ Probe holder with suspension that can be mounted on both the front and side of the cart ■ Capable of simultaneously setting up to two array probes, compatible with most types of array probe wedges *For more details, please download the PDF or contact us.

• Non-destructive testing

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor for ZETEC, Inc. in the United States as of December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Analysis Equipment

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor for ZETEC, Inc. in the United States in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Analysis Equipment

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor for ZETEC, Inc. of the United States in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array ultrasonic testing device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

• Measurement and Analysis Equipment

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor of ZETEC, Inc. in the United States in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array ultrasonic testing device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

• Measurement and Analysis Equipment

Daiya Electronic Application Co., Ltd. became the domestic primary authorized sales agent for ZETEC, Inc. of the United States in December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array ultrasonic testing device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

• Measurement and Analysis Equipment

Daiya Electronic Application Co., Ltd. became the official primary distributor for ZETEC, Inc. in the United States as of December 2018. The ZETEC inline non-destructive testing system 'TOPAZ64' is a fully integrated portable 64-channel phased array ultrasonic testing (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array ultrasonic testing device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Analysis Equipment

A thin tube (heat transfer tube) and the 'MIZ-200' designed for various surface inspection purposes. This is the latest innovation in portable eddy current testing equipment provided by ZETEC. Designed for the plant, power, and oil & gas industries, it is a compact and robust sealed unit that can withstand demanding inspection environments while also being portable. It supports various eddy current array (ECA) top probes and eddy current testing (ECT) tubing probes, and comes with specialized software, Velocity, customized for plant/heat exchanger applications, offering improved analysis operability and diverse filtering functions.

• others

The inspection targets of "non-destructive testing equipment" are quite diverse, including steel, automotive parts, roads, railways, aircraft, and even rockets. Our non-destructive testing equipment has been used in renowned manufacturing sites across the country, demonstrating its effectiveness in uncovering the causes of accidents and preventing their recurrence. Recently, we have received numerous orders from Shinkansen and railway companies. This document features useful inspection case studies from various industries related to non-destructive testing, provided by Daiya Electronic Applied Co., Ltd., a specialist group that offers custom inspection equipment and automation devices specializing in ultrasonic, X-ray, and eddy current testing. We also provide products tailored to our customers' applications and needs. Please feel free to contact us. [Contents] ■ Industry-specific inspection case studies ■ Major inspection projects delivered ■ Key client companies [Featured Case Studies] ■ Automotive and construction machinery ■ Steel ■ Power, gas, and petrochemicals ■ Ships, bridges, and steel structures ■ Non-ferrous metals and railways ■ Electrical and electronics ■ Non-metals and building materials ■ Others At the 6th Railway Technology Exhibition 2019, we plan to showcase phased array inspection devices, eddy current testing devices, and ultrasonic flaw detectors! We look forward to your visit.

• Non-destructive testing

Daiya Electronic Applications is engaged in the development of technology in the field of non-destructive testing, receiving requests from renowned companies. We make suitable proposals while considering customer demands and cost aspects. Some may have seen reports about cracks being found in the Shinkansen (bullet train). In response to such a significant incident, there is a growing movement to analyze the causes and prevent recurrence by incorporating our non-destructive testing equipment. It has already been adopted by multiple railway companies and has gained strong trust from industry stakeholders, demonstrating its effectiveness in clarifying the causes of accidents and preventing recurrence in other fields as well. This document includes useful inspection case studies from various industries related to non-destructive testing, provided by Daiya Electronic Applications, a specialist group that offers custom inspection equipment and automation devices specializing in ultrasonic, X-ray, and eddy current testing. [Contents] ■ Inspection case studies by industry ■ Major inspection projects delivered ■ Key client companies [Case Studies] ■ Automotive and construction machinery ■ Steel ■ Power, gas, and petrochemicals ■ Ships, bridges, and steel structures ■ Non-ferrous metals and railways ■ Electrical and electronics ■ Non-metals and construction materials ■ Others

• Non-destructive testing

The inspection targets of "non-destructive testing equipment" range from steel and automotive parts to roads, railways, aircraft, and even rockets. Our non-destructive testing equipment is used in renowned manufacturing sites across the country, demonstrating its effectiveness in clarifying the causes of accidents and preventing their recurrence. Currently, as companies are reassessing the necessity of inspection equipment, non-destructive testing is expected to see an increase in demand in the future. This document features useful inspection case studies from various industries related to non-destructive testing, provided by Daiya Electronic Applied Co., Ltd., a specialist group that offers custom inspection equipment and automation devices specializing in ultrasonic, X-ray, and eddy current testing. We also provide products tailored to our customers' applications and needs. Please feel free to contact us. [Contents] ■ Industry-specific inspection case studies ■ Major delivered inspection projects ■ Key client companies [Case Studies] ■ Automotive and construction machinery ■ Steel ■ Power, gas, and petrochemicals ■ Ships, bridges, and steel structures ■ Non-ferrous metals and railways ■ Electrical and electronics ■ Non-metals and construction materials ■ Others

• Non-destructive testing

The ultrasonic inspection device fixture "LATITUDE" is a revolutionary system designed to encode position and orientation information without relying on mechanization, for use in combination with non-destructive testing equipment. It allows for the collection of high-quality encoded data while applying manual inspection procedures. It ensures inspection coverage while maintaining the ability to optimally preserve the contact condition of the probe and the responsiveness of the indication signals by human hands, as has been done traditionally. Additionally, it serves as a simple and compact alternative to automated inspection equipment that requires cumbersome preparation. 【Features】 ■ Position detection without an encoder ■ Compact, powered by a portable battery ■ Designed for installation and operation by one person ■ Suitable for welding of pipes and steel plates, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "UI-S9/UI-R1" is a digital ultrasonic flaw detector that further pursues ease of use. It features a high-brightness, high-contrast LED LCD display, making it easy to see even outdoors. Additionally, it allows for the selection of inspection conditions and direct numerical input from the operation panel. Intuitive operation is possible with direct keys. 【Features】 ■ Complies with JSNDI specifications ■ High-brightness, high-contrast LED LCD display ■ Approximately 10 hours of operation on a single charge ■ Saves inspection conditions and waveform images to a USB memory ■ Intuitive operation with direct keys ■ Angle adjustment within a 180-degree range to match the inspection posture *For more details, please refer to the PDF document or feel free to contact us.

• others

Daiya Electronic Application Co., Ltd. has become the domestic primary authorized distributor of ZETEC, Inc. in the United States since December 2018. The latest handheld eddy current tester supports array probe surface inspection. The low-cost MIZ-21C can be easily applied to various applications in aerospace, oil and gas, manufacturing, and power-related industries. With a long-lasting battery and an intuitive touchscreen, it allows for stress-free and quicker inspections over a wider area than before. The MIZ-21C is compatible with a wide range of probes and scanners, and we offer three models to meet your inspection requirements and budget. [About ZETEC, Inc.] Based in Seattle, USA, and Quebec, Canada, this advanced flaw detection equipment manufacturer has launched a new generation of high-performance phased array devices, including DYNARAY, DYNARAY-Lite, and the compact high-performance ZIRCON. Additionally, the completion of the integrated portable phased array inspection equipment TOPAZ has established a lineup that can be applied to various markets.

• Measurement and Inspection

Daiya Electronic Application Co., Ltd. has become the official primary sales agent for ZETEC, Inc. in the United States since December 2018. The DYNARAY series from ZETEC is a high-performance phased array ultrasonic testing device that offers unparalleled power and versatility. It is ideal for challenging inspection requirements such as 2D matrix array probes, long-range propagation applications, low-frequency probes, and complex shapes. ■ Functions and Features • Capability for 2-D matrix array probes Can simultaneously excite up to 256 elements, with a maximum of 512 channels • Inspection speed High-speed data processing rate, up to 20MB/s • Wide range of probe frequencies Low-frequency array probes (minimum 0.5MHz) • Flexibility for inspection conditions Can apply up to 4,096 different focal laws, with position-dependent focal laws to accommodate complex shape variations • 3D analysis environment Controlled using UltraVision, visualizing the collected data of the inspection target in 3D

• Measurement and Inspection

The non-destructive system "Automatic Ultrasonic Testing Device for Power Device Heat Sinks" is a device that performs internal inspection of large heat sinks for power devices through high-speed scanning. It retrieves heat sinks from a magazine placed in the work stocker and detects internal defects. After inspection, the workpieces are dried with warm air, printed, and then dispensed back into the magazine. It is a high-capacity device capable of inspecting six pieces simultaneously. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Targets: Cracks / Voids ■ Changeover: None ■ Processing Capacity: 12 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

• others

Daiya Electronic Application Co., Ltd. has become the official primary sales agent for ZETEC Inc. in the United States since December 2018. The ZETEC inline non-destructive testing system "TOPAZ16" is a 16-channel fully integrated phased array UT device for non-destructive testing (NDT) projects. It achieves top-class productivity designed for applications in oil and gas, power generation, manufacturing, and transportation. 【Features】 ■ Provides BIG VALUE in a small size ■ 16-channel fully integrated phased array ultrasonic equipment ■ Suitable for common applications including weld and corrosion inspection *For more details, please refer to the PDF materials or feel free to contact us.

• others

The inline non-destructive testing system "TOPAZ64" is a 64-channel portable phased array ultrasonic testing device manufactured by ZETEC, equipped with TFM functionality. It achieves more accurate and rapid inspections with the required capabilities integrated into a single unit! It supports inspections compliant with the 64/128PR phased array ultrasonic testing method, as well as high-resolution full matrix capture (FMC). Even when inspecting complex composite materials or thick steel welds, it provides superior coverage. 【Features】 ■ Equipped with UltraVision Touch software ■ Addresses various inspection needs and challenges ■ Powerful channel configuration ■ High resolution, higher performance ■ Improves defect detection probability *For more details, please refer to the PDF document or feel free to contact us.

• others

Daiya Electronic Application Co., Ltd. became the domestic primary authorized distributor of ZETEC, Inc. in the United States in December 2018. The ZETEC inline non-destructive system 'TOPAZ64' is a fully integrated portable 64-channel phased array UT (PAUT) device that enables faster and more reliable inspections. It intelligently combines the power of 64 active channels for PAUT applications with advanced full matrix capture (FMC) and total focusing method (TFM) capabilities. It is well-suited for demanding applications in oil and gas, power generation, manufacturing, and transportation, providing excellent coverage and accuracy regardless of complex composite materials or thick welds. 【Features】 ■ Fully integrated portable 64-channel phased array UT device ■ Provides faster and more reliable inspections ■ Intelligently combines the power of 64 active channels with advanced FMC and TFM capabilities *For more details, please refer to the PDF materials or feel free to contact us.

• others

Daiya Electronic Application Co., Ltd. has become the domestic primary authorized distributor for ZETEC, Inc. in the United States since December 2018. The ZETEC inline non-destructive system 'TOPAZ32' is a fully integrated high-performance phased array UT device, providing a complete solution for inspections. Designed for applications in oil and gas, power generation, manufacturing, and transportation, it enhances productivity and reduces total ownership costs. It features a robust structure with a highly airtight magnesium and rubber housing, ensuring durability to withstand harsh conditions for inspections. Additionally, it is lightweight and portable. 【Features】 ■ Redefines the performance and productivity of phased array UT devices ■ Suitable for oil and gas, power generation, manufacturing, and transportation segments ■ Efficient and versatile non-destructive testing (NDT) equipment *For more details, please refer to the PDF document or feel free to contact us.

• others

Daiya Electronic Application Co., Ltd. has become the primary distributor for ZETEC in Japan. The "TOPAZ16" is a 16-channel fully integrated phased array UT device for non-destructive testing (NDT) projects. Designed for applications in oil and gas, power generation, manufacturing, and transportation, it achieves top-class productivity. 【Features】 ■ Provides BIG VALUE in a small size ■ 16-channel fully integrated phased array ultrasonic equipment ■ Suitable for general applications including welding and corrosion inspection *For more details, please refer to the PDF materials or feel free to contact us.

• others

This document is a collection of case studies on flaw inspection provided by Daiya Electronic Application Co., Ltd., which specializes in custom inspection equipment such as ultrasonic and X-ray non-destructive testing. We present a comprehensive list from inspection content of the target objects to the corresponding inspection devices. If you are looking to detect flaws in welds or product surfaces, we will propose appropriate solutions for the inspection objects you require. [Contents] ■ Do you have any of these challenges? ■ Main inspection industries served ■ Major client companies *For more details, please refer to the PDF document or feel free to contact us.

• others

This document is a collection of case studies introducing non-destructive testing by Daiya Electronic Applied Co., Ltd., a group of specialists that provides custom inspection equipment and automation devices specializing in non-destructive testing methods such as ultrasound, X-ray, and eddy current. It includes useful inspection case studies for various industries. Additionally, we also offer products suited to our customers' applications and needs. Please feel free to contact us. [Contents] ■ Inspection case studies by industry ■ Major delivered inspection projects ■ Key client companies *For more details, please refer to the PDF document or feel free to contact us.

• Non-destructive testing

The wireless portable X-ray digital detector "Image Dr.K2923" uses an ultra-high-resolution amorphous silicon panel, allowing for the detection of extremely detailed inspection images. It enables real-time measurement for checking internal defects in welds, corrosion on the inner and outer surfaces of plant piping, and verification of suspicious objects, significantly reducing work time. With an IP67 waterproof and dustproof rating, it features a tough, slim, and lightweight body that delivers reliable inspection performance in various environments and unexpected situations. 【Features】 - Supports both wired and wireless connections - Ultra-high-resolution amorphous silicon panel with a pixel size of 76μm - Uses a scintillator that achieves excellent contrast and high resolution - Tough body with IP67 waterproof and dustproof performance - Extremely thin dedicated battery for easy portability - All-in-one package suitable for outdoor shooting Additionally, for those who wish to see inspection images in video format, the portable X-ray digital detector "Image Dr.K1313" is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

The "Copper-Ceramic Substrate Automatic Ultrasonic Testing Device" is a machine that rapidly inspects for bonding defects and voids in copper ceramic substrates, which are components of power devices. After confirming two workpieces loaded into the magazine, it simultaneously inspects twelve pieces in the tank. It ejects defective products and only transfers good products to the next process. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Performance: Voids of 0.2 mm or larger ■ Processing Capacity: 5 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

The "Automatic Ultrasonic Testing Device for Power Device Heat Sinks" is a device that performs internal inspection of large heat sinks for power devices with high-speed scanning. It retrieves heat sinks from a magazine placed in the work stocker and detects internal defects. After inspection, the workpieces are dried with warm air, printed, and then released back into the magazine. This device can inspect six pieces simultaneously, offering high processing capacity. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Targets: Cracks / Voids ■ Setup Change: None ■ Processing Capacity: 12 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Aluminum-Ceramics Substrate Automatic Ultrasonic Testing Device" is a machine designed to quickly inspect for bonding defects and voids in aluminum-ceramics substrates, which are components of power devices. The workpieces set in the cassette are transferred to a water tank for testing both interfaces. After the testing is completed, defective areas are marked, and the pieces are sorted into OK/NG categories before being discharged into the designated cassette. 【Specifications】 ■ Line Specification: Offline Automatic ■ Detection Performance: Voids of 0.2 mm or larger ■ Processing Capacity: Approximately 30 seconds per piece *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Pipe Butt Welding X-ray Imaging Device" is a device that quickly captures X-ray images of the circumferential welds of pipes at low power. A panoramic X-ray generator is placed at the center of the pipe's interior, and a drive unit equipped with a DDA is moved around the outer surface for automatic imaging. It can capture images in a short time while keeping the X-ray dose low. Compliant with JIS-Z-3110 (2017) 【Specifications】 ■ Equipment Set: Manual ■ Detection Performance: Compliant with JIS Z 3104, 25t or less = Class A, over 25t = Class P1 ■ Processing Capacity: 600A pipe, approximately 3 minutes, 20 shots, 10mm overlap on both sides ■ Heat Resistance: Work temperature below 50℃ ■ Drive Unit Weight: Approximately 20kg *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Analysis Equipment

The "Automatic X-ray Imaging Device for Butt Welds" is a device that automatically captures images of butt welds on aluminum plates using a self-propelled robot and DDA. It features a track-based X-ray generator positioned below the workpiece and a non-track self-propelled robot equipped with a digital flat panel above, which synchronously moves, stops, and captures images repeatedly for automatic imaging. It also has an X-ray shielding function, allowing for safe use even in factories with personnel present. 【Specifications】 ■ Processing capacity: 16m/20 minutes, 10 seconds for movement, 5 seconds for imaging ■ Detection performance: φ0.4mm blow ■ Judgment: Manual judgment support function available, evaluation on a large screen monitor ■ Operating time: Can be used continuously for 24 hours *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Analysis Equipment

The "Spherical LNG Tank Ultrasonic TOFD Flaw Detection Device" is a flaw detection device designed to efficiently inspect for blowholes and cracks that occur in the welded joints of spherical aluminum tanks mounted on LNG carriers. Due to the low specific gravity of aluminum welds, blowholes are prone to occur, and they are generally inspected using X-rays. By adopting TOFD, we have improved the detection of blowholes to a performance level equivalent to that of X-rays and enhanced processing capability. 【Specifications】 ■ Installation Method: Set on welding rails ■ Defects Detected: Blowholes/Cracks/Inclusions, etc. ■ Processing Capability: 300 mm/second ■ Judgment Method: Manual judgment *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Hydraulic Cylinder Block Lining Surface & Interface Automatic Ultrasonic Testing Device" is a high-performance device that detects delamination and surface defects occurring in the curved copper lining section. Traditionally, inspections were conducted using color checks and manual ultrasonic testing, but this device allows both inspections to be performed simultaneously. It is compatible with a variety of products and has comprehensive rust prevention measures. 【Specifications】 ■ Line Specification: Inline Automatic Testing ■ Detection Results: Lining Layer Delamination / Surface Voids / Inclusions ■ Processing Capacity: Approximately 60 seconds per unit ■ Compatible Models: 5 to 10 types ■ Changeover: None *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Aluminum Round Billet Automatic Ultrasonic Testing Device" is a device that performs ultrasonic testing on the entire cross-section of aluminum round billets used in automotive parts and other applications. It is equipped with automatic loading and unloading functions and is designed for billets longer than 2 meters. 【Specifications】 ■ Line Specification: Offline automatic operation ■ Testing Method: Vertical/Oblique Pulse Reflection Method ■ Defects Detected: Cracks/Inclusions/Blowholes ■ Target Size: Outer diameter φ50–200 mm, Length 2–6 m ■ Processing Capacity: 90 seconds to 10 minutes per billet ■ Data Storage: Image data and judgment results ■ Calibration Function: Automatic sensitivity calibration/Calibration testing *For more details, please refer to the PDF document or feel free to contact us.

• others

"TOFD Plus" is a flaw detection device that employs pulse reflection and TOFD methods for automatic inspection of butt welds in columns, enhancing detection performance and addressing false detection issues. When automatically inspecting butt welds with excess reinforcement, problems with false detection can occur. By adopting the TOFD method, inspections can be conducted without being affected by excess reinforcement, significantly improving coupling performance, and allowing for effective detection of harmful defects such as cracks. 【Specifications】 ■ Line Specification: Inline automatic operation ■ Detectable Defects: Insufficient fusion / Poor fusion / Cracks / Slag inclusion / Blowholes, etc. ■ Processing Capacity: Up to 200 mm/second ■ Data Storage: Pulse reflection images / TOFD images / Judgment results ■ Calibration Function: Automatic sensitivity calibration / Calibration inspection *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Full Body Automatic Ultrasonic Testing Device for Both Pipe Ends" is a device that inspects the areas around both pipe ends, approximately 200 mm, which were left untested during the full body inspection in the previous process! It features a fixed side and a movable side, allowing the workpiece to be transferred laterally and set in place for inspection. The workpiece is then rotated while conducting full body testing on both pipe ends. 【Features】 ◎ Detects slits with a depth of 0.2 mm with sufficient S/N ratio ◎ Workpiece rotation speed is 300 mm/s *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Rotary Automatic Ultrasonic Testing Device" is a device for performing full surface ultrasonic testing of pipes and rebar. While vertically transporting the pipes and rebar, ultrasonic sensors rotate around the workpiece to conduct the testing. 【Features】 ◎ Capable of full body testing ◎ Workpiece size range is approximately φ20 to 100 ◎ Rotation speed is below 2000 rpm *For more details, please refer to the PDF document or feel free to contact us.

• others

The "ERW Millcon Automatic Ultrasonic Testing Device" is a device that is installed immediately after the welding of electric resistance welded steel pipes to detect abnormalities in the weld through ultrasonic testing. After placing the steel pipe on a cart and positioning the weld joint upwards, the testing head of the gantry-type testing mechanism contacts the pipe to perform the testing. After cutting the bead on both sides following electric resistance welding, ultrasonic testing is conducted using pulse reflection method or tandem method from both sides of the weld joint. 【Features】 ◎ Customizable device construction to match work size ◎ Capable of handling a variety of testing types ◎ Processing speed ≧ 45 m/min *For more details, please refer to the PDF document or feel free to contact us.

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The "SAW Welding Steel Pipe Automatic Ultrasonic Testing Device" is a device that conducts ultrasonic testing of seam welds, such as those in line pipes, from various directions and can also be equipped with a TOFD device. After placing the steel pipe on a cart and positioning the weld joint upwards, the testing head of the gantry-type testing mechanism makes contact with the pipe to perform the testing. 【Features】 ◎ Capable of testing pipes up to 3 meters in length. ◎ The probe is automatically calculated and positioned. ◎ Equipped with a weld tracking function. *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Electronic Beam Welding Ultrasonic Testing Device for Construction Machinery Mission Parts" is a device that automatically inspects for internal cracks and edge cracks occurring in the tooth-cutting area of the inner surface of a ring-shaped workpiece. 【Features】 ◎ Inspects almost the entire tooth surface ◎ Detects cracks deeper than 0.5 mm ◎ Capable of detecting not only cracks but also abnormalities in tooth cutting and core runout *For more details, please refer to the PDF document or feel free to contact us.

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The "Electronic Beam Welding Ultrasonic Testing Device for Construction Machinery Mission Parts" is a semi-automatic ultrasonic testing device that simultaneously inspects four welding areas submerged in water. It detects insufficient penetration and misalignment in all welding areas. 【Features】 ◎ The device is designed to accommodate small quantities and a variety of products. ◎ Processing capacity: 60 seconds per unit. *For more details, please refer to the PDF document or feel free to contact us.

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The "Automatic Ultrasonic Testing Device for Drawn Steel Pipes" is a device that performs comprehensive testing on drawn electric-welded steel pipes used in hydraulic cylinder cases for construction machinery! Pipes placed in the stocker are cut out one by one, and while rotating on turning rollers, the ultrasonic testing head moves axially to conduct comprehensive testing. 【Features】 ◎ Available in types for large sizes and small diameters ◎ There are contact type and local immersion type ◎ Detects cracks on both surfaces generated in the axial direction ◎ Capable of inspecting lamination defects *For more details, please refer to the PDF document or feel free to contact us.

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