valve Product List and Ranking from 176 Manufacturers, Suppliers and Companies

[Information] Creating a Safe Environment through Workplace Risk Assessment

The key is to "quantify"! An introduction to risk assessment in the workplace and operations.

This document introduces specific methods and points of caution for conducting risk assessments in the workplace and during operations. "Risk assessment," which refers to the process of identifying, clarifying, and evaluating risks present in the field, is extremely important for the operation of machinery and systems. To achieve a truly safe workplace, it is necessary to conduct risk assessments based on extensive knowledge and the latest information. [Contents] ■ What is risk assessment? Check the methods and points of caution - The necessity of risk assessment - How to conduct a risk assessment - Points of caution for risk assessment ■ High risk! Risk assessment of control valves *For more details, please refer to the PDF document or feel free to contact us.

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Is it dangerous to take MTTF at face value? The relationship between MTTF and reliability.

The lifespan of a product is a major selection point! Introducing the relationship between product reliability and MTTF.

This document introduces the relationship between product reliability and MTTF. MTTF (Mean Time To Failure) is commonly used as an indicator to understand the lifespan of a product. If the MTTF of a product is known, one can grasp the average lifespan of that product. Additionally, while utilizing MTTF as one of the indicators, it is important to be aware that theoretically, there is approximately a 63% probability of failure occurring before reaching the MTTF. [Contents] ■ Reliability indicating the probability of the product operating ■ The relationship between MTTF and reliability ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Strengthening factory competitiveness with monitor-equipped double valves.

Introducing various features of the world-class double valve with a monitor!

This document introduces various features of world-class monitored double valves. The control valves installed in press machines at primarily metal pressing factories must have a safe mechanism, as they are responsible for the ON/OFF operation of the press machines. We offer a range of double valves that boast world-class safety performance. It is also possible to install monitors on existing double valves, so please feel free to consult us. [Contents] ■ Why are monitored double valves safe? ■ Improvement of cost performance and consideration for the environment *For more details, please refer to the PDF document or feel free to contact us.

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Understanding the Flight Method of Category-Specified Architecture (Unofficial)

Introducing a way to understand the flight style (unofficial) of each category specified architecture in SO13849-1!

Among the four items that determine the Performance Level (PL) of ISO 13849-1, there is the category (Categories). It is divided into five levels: B, 1, 2, 3, and 4, according to the specified architecture, with the required safety functions becoming stricter at each level. This is a simplified (informal) method to understand the safety levels of the specified architecture. In this document, we will convey a simple way to understand the surface aspects of this safety category using airplanes. [Contents] ■ Category B ■ Category 1 ■ Category 2 ■ Category 3 ■ Category 4 *For more details, please refer to the PDF document or feel free to contact us.

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Let's check the laws and regulations to protect the workplace environment!

Let's check what laws and regulations have been established to protect the workplace environment where we work!

This document introduces the "Labor Safety and Health Act," which serves as the foundation for protecting the workplace environment. The "Labor Safety and Health Act," established in 1972, aims to ensure the safety and health of workers in the workplace and promote the formation of a comfortable work environment by implementing comprehensive and planned measures to prevent occupational accidents. This includes establishing hazard prevention standards, clarifying responsibility systems, and promoting voluntary activities to prevent labor accidents in conjunction with the Labor Standards Act. Additionally, it includes information on the "Labor Accident Prevention Plan," which outlines the key areas the government focuses on to reduce occupational accidents. [Contents] ■ About the "Labor Safety and Health Act" ■ About the "Labor Accident Prevention Plan" *For more details, please refer to the PDF document or feel free to contact us.

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[Data] I have conducted a risk assessment for the final drive machinery!

The HBB series is a high control reliability hydraulic control valve in category 4, PL "e" (currently obtaining third-party certification).

Content of the scene After conducting a risk assessment of the machinery, the failure of the power control element (cylinder control valve) was deemed a significant risk. It is necessary to introduce products that correspond to the category/performance level that meets these high safety requirements. The introduced valve is a highly reliable, dual-channel redundant valve that ensures power (hydraulic) is reliably cut off even if the hydraulic cylinder control valve fails. In conjunction with the interlock, it cuts off the supply pressure and returns the power (hydraulic) of the moving mold to the tank, allowing the operator to safely perform mold changes.

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[Data] Usual press work

Is it really safe because it has a double valve? It is safer than a single valve, but a double valve only has two valve bodies inside.

Scene content: Inside the double valve, two valve bodies are repeatedly opening and closing almost simultaneously. When the power to the valve is turned off and one side does not close (failure), the valve body on the functioning side closes, and the secondary side air is exhausted, causing the press to stop. However, the double valve can still operate if power is reapplied even when one side is in a failed state. Air leakage occurs from the valve's exhaust port, but this "failure indication" is difficult to notice.

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The valve was broken...

Do you notice the malfunction? Valves without monitoring devices make it difficult to detect failures. If both valve bodies fail, the press will not stop...

Scene content As usual, the press operation was underway, but one side of the valve was already malfunctioning. The operator continued to operate without noticing the signs of one-sided failure (air leakage from the exhaust port)... When the power to the valve was turned OFF, both valve bodies failed, resulting in none of the valves closing, so the secondary side air could not be exhausted, and the press did not stop. The operator could face a "pinching accident."

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The peace of mind provided by a monitored valve.

Valves with monitoring devices can detect valve body failures. Operators can focus on their work with peace of mind.

Content of the scene: A valve with a monitoring device performs 1) fault detection, 2) output of fault signals, and 3) prevention of restart when a failure occurs on one side. In particular, 3) ensures that the valve does not operate even if power is supplied during a fault, thereby ensuring the safety of the operator. With monitoring, the operator is freed from checking for air leaks and can focus on more productive tasks.

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Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Compressed air is one of the expensive forms of energy produced by operating a compressor. The majority of it is used in the air blow (cooling) process.

This is a poppet-type solenoid valve with high durability and high responsiveness. By rapidly turning the poppet solenoid valve ON/OFF, it is possible to intermittently blow air (cooling) and significantly reduce the amount of compressed air used. By accurately controlling the frequency (the number of ON/OFF cycles per second) and the duty ratio (the ratio of ON to OFF) electrically, it is possible to maintain sufficient blowing force required for the application while reducing compressed air consumption by more than 50%. Additionally, our poppet valves are not disposable. We sell internal component sets such as O-rings and pistons, so by replacing worn parts, you can continue to use the main unit. The size of the pulse blow valve is wide-ranging, with options available up to super large diameter (65A)!

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[Example] The material activation system continuously feeds the ingredients for pet food.

Strategically placed in the dry mix container! To flow the processing system efficiently and safely.

For pet food manufacturers, avoiding cross-contamination is central to the manufacturing process. "Bulk material flow issues," such as rat holes, bridging, and other material blockages, reduce the flow of materials through the processing system and increase the likelihood of cross-contamination. In 2018, research was conducted to replace the ineffective material activation system in use at the time with a new system, planning the introduction of "AirSweep." By converting pet food ingredients from vibrators and air hammers to this unit, the processing system has become more efficient and safe in its flow. *For more details, please refer to the PDF materials or feel free to contact us.*

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[Case Study] Achieved cost reduction by reducing wheat flour usage by 62%.

Introducing a case where the amount of flour washed away was reduced by 62% and labor was reduced by 42%!

A major U.S. manufacturer of food, food ingredients, and flavor products uses ribbon blender machines for custom mixing by ingredient batch. The company has manufacturing facilities in 25 countries around the world and was looking for ways to improve the discharge process between custom batches of raw materials. To this end, they experimentally installed eight "VA-12-TRI-TRI units" on the ribbon blender and associated hopper to streamline the cleaning process, placing four units on each side of the blender, about 0.3 meters above the bottom. As a result, the company reduced the amount of flour washed away by 62% and decreased labor by 42%. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Resolving blockages and alleviating stress in the manufacturing environment.

A case in which significant improvements in material flow and worker safety have been confirmed.

Bunge is a U.S.-based agribusiness and food ingredient manufacturer that is working to improve the global food supply chain. They were looking for a complete and convenient way to achieve on-demand flow in the operation/process of filling rice bran into full containers. After reviewing options, they decided to implement the "AirSweep System" and installed four "AirSweep VA-06 units" at a 90-degree angle on the sloped walls of the rice bran containers. As a result, they confirmed significant improvements in material flow and worker safety. *For more details, please refer to the PDF document or feel free to contact us.*

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[Example] Separating sticky foods like an air knife.

There is no bridging happening at all! This system is being implemented in all factories in the United States.

The cheese maker was in a very troublesome situation. The concentrated whey protein, which has a very high moisture and fat content, tends to bridge during discharge, and due to the solidified material, a fire occurred in one of their bug houses. Safety bridging needed to be resolved urgently. Therefore, they introduced the "AirSweep USDA 135." As a result, there has been no bridging at the cheese maker, and they are currently implementing this system in all their facilities across the United States. *For more details, please refer to the PDF document or feel free to contact us.*

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Material Activation System "AirSweep Straight Shooter"

Uses high-quality steel with long durability! It disperses accumulated substances by emitting a very powerful and concentrated air pulse.

The "AirSweep Straight Shooter" is a product designed for applications that require a linear air wave to reach areas that cannot be accessed with the standard AirSweep's 360-degree pulse pattern, in order to activate materials. It is available in all standard AirSweep sizes (3/4", 1-1/2", 2"). The patented design has only one moving part, allowing it to reseal immediately after the pulse, preventing clogging and material buildup. 【Features】 ■ The system can be installed both inside and outside of silos ■ Uses energy-efficient factory compressed air ■ Can be installed in metal, concrete, fiberglass, and wooden silos ■ Made with high-quality steel for long life ■ Prevents clogging and material buildup *For more details, please refer to the PDF document or feel free to contact us.

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Feedback from pressure switches in reliable control systems.

Explaining two frequently asked questions regarding the integration of valves into safety systems!

The typical application of the DM2 series C valve is to shut off the compressed air energy supplied from the air inlet while dissipating the energy on the secondary side of the valve. When safety events occur, such as the opening of guard doors or the operation of emergency stop devices, this valve dissipates the downstream pressure of the system and removes the pneumatic energy. There are two common questions regarding the integration of this valve into safety systems. "Why does the valve not have two feedback switches for monitoring by the safety system?" "How should the downstream pressure be monitored by the safety system?" To answer these two questions, some information about the valve's function is necessary. We provide a detailed explanation in this document, so please take a look. *For more details, please refer to the PDF document or feel free to contact us.*

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[Data] Safety + Machine Operating Time = Money

Lockout/tagout-related standards help improve productivity and profitability while prioritizing safety.

Many people consider compliance with safety standards to be a cost without benefits. However, lockout/tagout-related safety standards can help promote safety while improving productivity. Safety and production uptime are equivalent to money. Single Point Lockout (SPLO) is a method that reduces the number of lockout locations, and by incorporating SPLO, compliance with standards is achieved, resulting in real savings and benefits. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Standard Practices ■ Getting Out of a Jam *For more details, please refer to the PDF document or feel free to contact us.

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Improving safety and productivity simultaneously.

Collaboration with partners creates benefits for customers! Information on the collaboration between safety controllers and valves is included.

Manufacturers are demonstrating a greater understanding of machine safety requirements than ever before. They want to provide safe machinery for their employees while maintaining productivity, and many are utilizing methods such as safety-integrated controls to improve productivity while protecting workers. For example, at Schneider Packaging Equipment Co., Inc., we collaborate with our safety valve manufacturer, Ross Controls, to design integrated safety systems for Schneider Packaging's machinery, enabling operators to perform their daily repetitive tasks safely. We provide a detailed explanation in this document, so please take a look. [Contents] ■ Collaboration with partners creates customer benefits ■ Coordination between safety controllers and valves ■ One swift action ■ Working hand in hand *For more details, please refer to the PDF document or feel free to contact us.

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[Information] CC4 Series Valve Integration Guide

Introducing the integration guide for the CC4 safety cylinder control and stop double valve!

ROSS Controls offers a variety of safety valves used for various safety functions such as safe exhaust, safe cylinder return, and safe cylinder control/stop (load holding). This document particularly focuses on the ROSS Controls "4/3 CC4 Series Valve." This series is utilized for safe cylinder control/stop functions and outputs feedback to an external monitoring safety control system using magnetic proximity sensors (PNP). Please take a moment to read through it. [Contents (partial)] ■ General information about the valve ■ Introduction ■ Pulse testing ■ Stop time ■ CC4 wiring (pin arrangement) *For more details, please refer to the PDF document or feel free to contact us.

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[Instruction Manual] High Control Reliability Double Valve 'CC4 Series'

"Publication of prerequisites for using this product" and "technical specifications"!

This document is the instruction manual for our high control reliability double valve, the 'CC4 Series', which is used for safety control and load holding. It includes "Safety Precautions," as well as information on "Package Contents," "Service, Repair, and Maintenance," and more. Important information is provided to safely and properly assemble and test the product, so please be sure to read it. [Contents (partial)] ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

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[Instruction Manual] High Control Reliability Double Valve 'M35 Series'

"Product identification" as well as "package contents" and "trial operation and use" are included!

This document is the instruction manual for the high control reliability double valve "M35 Series" for safe exhaust (release) control. It includes "safety precautions," "prerequisites for using this product," and "technical specifications," among other information. Important information is provided to safely and properly assemble and test the product. We encourage you to read it. [Contents (partial)] ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

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Energy isolation system: Electricity, pneumatic, and hydraulic in one place!

Multi-zone energy (electric, pneumatic, hydraulic) isolation system! It is called single point lockout in Europe and the United States.

The "ElectroGuard Energy Isolation System" provides a new level of machine safety by utilizing a third-party certified system design that ensures all energy sources are quickly isolated every time a lockout is performed. The "ElectroGuard EIS System" is capable of isolating electrical, pneumatic, and hydraulic energy for each zone of a machine system, which may consist of an entire machine or multiple zones. This system receives a single input at a remote lockout station, executes all energy isolation procedures including verification, and then the locking is performed by the operator or maintenance personnel. 【Benefits】 ■ Reduction of downtime accidents ■ Increased productivity ■ Establishment of standardized procedures across the facility ■ Improved operational accuracy of the plant through downtime communication ■ Ease of regulation, purchase, setup, and maintenance *For more details, please refer to the PDF document or feel free to contact us.

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Power and Energy Equipment
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Material and powder clogging new resolution system "Air Sweep" *Many materials available

As an alternative to knocker vibrators! Highly effective for "difficult-to-discharge materials" such as wet powders, viscous powders, and bulk materials. Also aimed at preventing workplace accidents.

"Air Sweep" is a system that solves clogs in containers used for storing materials and powders by injecting high-pressure, large-volume compressed air or inert gas along the inner walls of the container. This process lifts and stirs the materials that have adhered to the walls. <We completely solve the following issues!> - Slow discharge leading to decreased productivity - Discharge stopping, causing variability in product quality - Risk of workplace accidents - Unnecessary labor costs - Noise issues from knockers and vibrators It demonstrates high effectiveness even for difficult-to-discharge materials such as wet powders, viscous powders, and bulk materials. It also takes hygiene into consideration, making it suitable for applications in the food sector. 【Features】 - Effective for difficult-to-discharge products that cannot be resolved by vibrators, knockers, or blow discs - Resolves clogs inside the container and cleans the internal surfaces - Addresses issues such as bridging, arching, and rat holes ★ We offer improvement proposals ★ If you provide the following information, we will submit an "Improvement Proposal" summarizing product selection and effective installation methods for containers. - Material name - Container drawings (hand-drawn or punch drawings are acceptable) - Available air (gas) pressure

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[Example] A method for resolving cement material clogging, more effective than a blaster.

By bursting sequence-controlled compressed air at intervals of 10 to 15 seconds, the materials are lifted off the wall and stirred, completely solving the material clogging problem!

**Problem** In cement manufacturing, crushed stone is mixed with iron ore and fly ash and melted in a kiln at a high temperature of 2700 degrees. One of the by-products of this process is clinker. Clinker consists of gray, marble-sized balls that pass through a cooler, are crushed, and mixed with other materials to be used as a binder in cement. Clinker is sticky at high temperatures and prone to wear, making it easy to adhere to containers and chutes. Heidelberg Cement attempted to blast the blocks with two air blasters, but it was unsuccessful. To solve this problem, human intervention was still necessary. "We were breaking up the material in the tube with long sticks." **Solution** Heidelberg Cement needed a more reliable material flow activation device that could eliminate all clumps of material. *For more details, please refer to the PDF document or feel free to contact us.*

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Data "Safety Return Double Valve RSe Series"

Providing various safety valves! 5/2 RSe series safety return double valve integration guide.

We provide various safety valves for a range of safety functions (safe exhaust, safe return, safe load holding, load stop). This document focuses specifically on the "5/2 RSe series valve." This series is utilized for the safe cylinder return function and outputs feedback to an external monitoring safety control system using a magnetic proximity sensor (PNP). [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Notes for Calculating Safety Distance ■ RSe Wiring (Pin Configuration) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

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Data "Safety Pressure Selection Application RSe Series Valve"

Guidelines for connection, operation, and monitoring when using the 5/2 RSe for safe pressure selection applications!

This document is an integration guide for the safety pressure selection application of the "5/2 RSe Series Double Valve." We offer various safety valves for a range of safety functions, including safe exhaust, safe return of the cylinder, safe load holding, and load stopping. It includes information on "pulse testing," "monitoring of failure in operation," and "global locations." [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Precautions for Calculating Safety Distances ■ RSe Wiring (Pin Configuration) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

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Data: "Hydraulic Dual-Type Shut-off & Load Holding Safety Valve System"

Focusing on the HDBH series valve system! Explaining direct solenoid operation and more.

This document is the integration guide for the "HDBH Series Valve System." This series is utilized for dual-type safety hydraulic shut-off and load-holding functions, using an inductive position switch (PNP) to output feedback to an external monitoring safety control system. It includes information such as "stop time for calculating safety distance," "normal leakage during off state," and "evaluation test procedures for valve operation and external monitor logic." Please take a moment to read it. [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Stop Time for Calculating Safety Distance ■ HDBH Wiring (Pin Arrangement) ■ Direct Solenoid Operation *For more details, please refer to the PDF document or feel free to contact us.

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Reference Data on Aerodynamics

Principles of Pascal and absolute pressure! Publication on basic aerodynamics terminology!

This document introduces reference data related to aerodynamics. "Aerodynamics" is the study of the mechanical properties of gases. In industrial applications dealing with gases, compressed air is commonly used, and the mechanical properties of high interest are pressure, volume, and temperature. This document discusses the relationships between these properties and some basic terminology in aerodynamics. We encourage you to read it. [Contents (partial)] ■ Principles of aerodynamics ■ Explanation of terms used ■ Valve response time ■ Flow coefficient ■ Standard testing *For more details, please refer to the PDF document or feel free to contact us.

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Data "Energy Isolation Manual Lockout L-O-X Valve"

Explanation of valve operation using illustrations! A product catalog featuring valve functions and standard specifications.

This document introduces the "Energy Isolation Manual Lockout L-O-X Valve." The "Lockout L-O-X Valve" is used to isolate the supply and remove downstream pressure from circuits or machinery, allowing employees to safely access the machinery by locking out (isolating) the air energy. We provide a detailed explanation of the "valve operation" and "valve technical data" using photos and diagrams. [Contents (partial)] ■ Overview of the Manual Lockout L-O-X Valve Series 15 ■ Specifications ■ Ordering Information ■ Valve Operation ■ Valve Technical Data *For more details, please refer to the PDF document or feel free to contact us.

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Not only eliminating bridges, but also making container cleaning easy!

Save time and costs at various stages of production! A case study of a manufacturer of infant formula.

This document presents a case study of an infant formula manufacturer that installed "Air Sweep USDA 135 and 185" and "Straight Shooter" in the containers of mixers, vacuum receivers, sieving machines, and packaging lines. Air Sweep is a material activation system that can be used for both improving material flow and cleaning containers, saving time and costs at various stages of production. We encourage you to read it. [Contents] ■ Problems faced ■ Solutions ■ Results ■ How Air Sweep works *For more details, please refer to the PDF document or feel free to contact us.

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valve Product List and Ranking from 176 Manufacturers, Suppliers and Companies | IPROS

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