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Flexo printing revolution special ceramic coating anilox

Flexo printing revolution special ceramic coating anilox

High-definition graphic printing is possible even with flexo printing! BlackPear ceramic technology brings further technological innovation.

The Black Pearl Ceramic Coating developed by CAE is a patented technology that fundamentally overturns conventional wisdom regarding ceramic anilox. This coating process improves standard plasma coating heads through CAE's unique design and promises to create perfect cell-engraved patterns that are not dependent on the skill level of ceramic operators, thanks to an automated robotic system that fully integrates ceramic thermal spraying and the BPCC process.

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Special ceramic coating anilox for SDG measures.

Special ceramic coating anilox for SDG measures.

Climate change measures in the printing industry - significant contributions to the reduction of volatile organic compounds. What is the groundbreaking new technology for high-definition water-based flexo printing?

A crucial first step for the printing industry towards a decarbonized society! A new technology that addresses the challenges of using water-based inks, where over 50% of the solvent is water. 【SDGs Challenges in the Printing Industry】 1. Elimination of VOCs (Volatile Organic Compounds) 2. Eradication of VOC combustion devices 3. Energy-saving printing 【Features】 - Smooth and high hardness - Achieved 0.5% generation of fine pores - Improved ink fluidity - Over 20% reduction in ink costs - High-precision cell wall width structure - Customizable cells - Capable of ultra-high-dimensional and high-definition water-based flexo printing - Assurance of high quality through Esko HD certification and Opaltone certification The evolution of water-based flexo printing, also known as sustainable printing, has now made high-definition printing comparable to gravure printing possible, providing a perfect answer to the demand for reducing environmental impact from VOCs such as toluene.

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Flexographic Printing Technology Report - Series No. 4

Flexographic Printing Technology Report - Series No. 4

Please read the full article to deepen your understanding of profound flexo technology regarding the process of technical deepening in the world of flexographic printing.

In the third section, we focused on the doctor blade itself. In the fourth section, which is the final article in the series, we will focus on the heart of flexographic printing. Please read the full article on the profound flexo technology.

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Ultimate water-based flexo printing with special ceramic-coated anilox.

Ultimate water-based flexo printing with special ceramic-coated anilox.

The low ink transfer, which has been a challenge in water-based flexo printing, has been achieved at 95-100%. Moreover, it allows for high-definition printing, savings on ink costs, and prevention of mottling effects.

A special powdered material for which CAE Corporation has obtained exclusive patent rights, enabling automatic processing in sync with ceramic processing. ■ Smooth and high hardness resembling black pearls ■ High-precision cell wall width structure ■ The occurrence rate of fine pores is less than 0.5%. ■ Ink transfer rate improvement (95-100%) allows for over 20% reduction in ink costs. ■ Flexible cell customization ■ Significantly improved cleaning efficiency, allowing for long-term storage of initial anilox specifications ■ Capable of ultra-high dimensional flexographic printing

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