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Challenges and Countermeasures in Custom Order Post-Design Manufacturing Industry

Introducing the environment surrounding the manufacturing industry, the challenges of custom order-based manufacturing, and the concept of streamlining custom design.

Currently, the environment surrounding the manufacturing industry cannot be described as favorable. Although there are various factors contributing to Japan's manufacturing sector falling behind in technological development, the primary issue is the shortage of human resources. When speaking with business leaders who consult with our company, it is generally reported that about 30% to 50% of them feel their development capabilities are lacking. To address the shortage of personnel, we are currently proposing a shift of staff from the custom design department to the development design department through the efficiency of design operations, and we believe this can be achieved by introducing modular design techniques. *For more detailed information, please refer to the PDF materials or related links. Feel free to contact us for further inquiries.*

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Steps and Points of Design Modularization Techniques (2)

Introduction to the maintenance of the matrix parts list, standardization of product specifications, and the integration of specifications and functions.

I will explain the remaining steps and key points for introducing design modularization techniques. No matter how well the design organizes the drawings and defines variations, if the sales team receives special requirements from customers that do not align with those variations, the benefits of the carefully organized modules will be diminished. To fully leverage the effects of this module, it is necessary to prepare a specification document with organized customer requirements that can be used by the sales team. *For detailed content of the column, you can view it in the PDF materials or related links. Please feel free to contact us for more information.

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Standard design and production number design

Introduction to "What is an Integrated Technology Information System" and "The Technical Department and the Management Environment Issues Surrounding It."

The integrated technology information system is increasingly recognized for its importance as a tool to enhance the productivity of the technology department, extract development power, and rapidly and efficiently develop and provide new products with a high hit rate. Within this context, modular design techniques have become one of the core frameworks, and their importance is growing. In this article, I will first discuss the integrated technology information system. *For detailed content of the column, please refer to the PDF materials or related links. For more information, feel free to contact us.*

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Free business diagnosis by manufacturing industry professionals *Sample report gift

For manufacturers and small to medium-sized business owners! A consultant with extensive experience in the manufacturing industry will propose measures necessary for business reform! We offer free business diagnostics!

Are you facing such issues? Common challenges in manufacturing operations: - Despite being busy, equipment and line utilization rates are low. - Inventory cannot be monitored in real-time. - Assembly productivity is declining due to on-site work. - Frequent specification changes after shipment, referred to as "on-site adjustments." Common challenges in production management/purchasing operations: - Sales plans and production plans are not aligned. - Production plans collapse due to deadline miscalculations and last-minute requests. - Process planning and progress cannot be monitored in real-time. - Frequent urgent arrangements due to delays in drawings, short delivery times, and specification changes. - Overwhelmed by tasks like issuing invoices, unable to focus on core business activities. Common challenges in design operations: - Technical documents are held by individuals, lacking sharing and management. - Design work is reliant on specific individuals, preventing workload distribution. - Designers are pulled into discussions from inquiry to specification meetings. - Creating drawings and responding to projects leads to daily overtime. In response to these challenges, a free business diagnosis by manufacturing industry professionals can reveal the causes and solutions to problems that you may not notice on your own! You can find a direction for resolution without spending much time or effort (about one day). You can receive a professional diagnosis for free.

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Utilization of modular design techniques

Introducing the implementation and utilization of modular design techniques in a column!

The issue of delayed drawings is a problem that occurs in almost all companies in the custom order-based assembly manufacturing industry. When drawings are delayed, arrangements are delayed, parts procurement is delayed, assembly is delayed, excessive waste and inefficiency occur frequently, delivery deadlines are missed, productivity decreases, and overtime or quality defects become prevalent. This time, I would like to talk about modular design techniques, which are being increasingly adopted by many companies as a countermeasure against drawing delays. *For detailed content of the column, you can view it through the PDF materials or related links. Please feel free to contact us for more information.

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