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[Case Study of Introduction to the Medical Industry] Stainless Steel Casters

Ergonomic improvements! Introducing a case study on the implementation of casters for serving carts that can be manually transported!

Here is a case study of the introduction to a state government agency in Australia. At a hospital in Australia, there was a need for strength to push and pull meal delivery carts, prompting a request for ergonomic improvements. As a solution, they introduced stainless steel fixed casters 'BX-POBS 200XKA / LX-POBS 160XKA-FI'. The mounting plate is made of stainless steel (BX-). As a result, throughout the testing period, the performance of the new Blickle wheels (POBS series) far exceeded that of competitor polyurethane wheels, significantly reducing the amount of force required to move the meal delivery carts overall. [Challenges] - Strength is required to push and pull meal delivery carts - Seeking ergonomic improvements *You can download the Japanese leaflet. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Blickle Stainless Steel Swivel Casters

Case study of Blickle casters that withstand immersion in extreme cold and tropical saltwater!

We would like to introduce a case where a company engaged in the design, manufacturing, and sales of wave gliders has implemented Blickle's casters. The company faced a problem where the casters installed on the frame for an unmanned navigation platform were breaking prematurely. They attached the stainless steel swivel casters "LEX-POBS 125XKA-FI" and "LEX-POBS 160XKA-FI" to the prototype and conducted tests under harsh conditions for using the casters. In all tests, the casters demonstrated excellent performance and received approval for continuous production. [Challenges] - Difficulty in finding casters that can be used in environments with Arctic temperatures, tropical sun, and frequent immersion in saltwater. - Casters break quickly due to high wear on the deck of the ship. *For more details, please refer to the PDF materials or feel free to contact us. *You can download the English version of the comprehensive catalog. *You can download the Japanese delivery performance records.

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[Case Study] Blickle Swivel Casters with Brake

Case study of introducing high-safety stopper-equipped swivel casters for retail warehouse use!

We would like to introduce a case study of the implementation of Blickle's "swivel caster with wheel lock" by a major U.S. manufacturer of carts for storing and transporting retail products. Previously, the company used swivel casters with brakes on the wheels and swivel parts, but the fixed swivel parts frequently broke due to vibrations during transport. As a solution, the new casters adopted a wheel lock without brakes on the swivel part. As a result, the wheel lock "FIRA" significantly reduced failures and damages during transport, and the lever no longer hit the bottom plate of the cart, making locking and unlocking easier. [Challenges] ■ Fixed swivel parts frequently broke due to vibrations during transport. ■ Wanted a more user-friendly lock. This is an improved product based on Blickle's lightweight swivel caster model LE-TPA 127G-FK. *You can download the Japanese performance leaflet. *For more details, please refer to the PDF materials or feel free to contact us.

  • Company:日海KMO
  • Price:Less than 10,000 yen
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Casters that reduce noise and rolling resistance for automotive manufacturer assembly plants.

Introducing casters equipped with Blickle SoftMotion! Significantly reduces noise and turning resistance.

A Czech automobile and engine manufacturer has a high noise level in their assembly plant. To transport car parts within the factory, trolleys continuously move along the concrete floor in an orderly manner. Although the floor of the hall is smooth, expansion joints made of cast iron grating are installed at regular intervals. The trolleys are equipped with wheels that leave no marks on the gray elastic solid rubber floor, but the rubber tread is relatively hard, resulting in higher rolling resistance and turning resistance, which does not provide excellent maneuverability. As a standard solution, Blickle's "ALES series" wheels, with their excellent vibration-damping properties and significant reduction in noise levels, were an ideal solution for these trolleys. The caster "LH-ALES series" demonstrated excellent vibration damping and a significant reduction in rolling and turning resistance during regular operational tests, and the manual maneuverability was also notably improved. *You can download the catalog. *For more details, please refer to the PDF document or feel free to contact us.

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Introduction of brick recasters to machinery manufacturing companies such as automotive and aerospace.

We will reliably transport heavy cargo! Here are some case studies on the introduction of Blickle casters, known for their excellent durability!

A company located in southern Sweden manufactures electric transport vehicles capable of transporting super-heavy cargo up to 500 tons, some of which can also be used as unmanned transport vehicles. They developed custom wheels for the vehicle's steering, using them as drive wheels inside the transport vehicle, with the number of wheels used ranging from one to four depending on the type of cart being transported. In recent years, this company had been using wheels that did not meet quality requirements. The wheel manufacturing process was divided into two stages, sourcing the wheel centers and treads from different suppliers. Complaints arose due to quality issues, leading to increased service and replacement costs, and they were seeking high-quality finished drive wheels with a load capacity of 6 tons. As a solution, they implemented the "GB series" wheels using Blickle's polyurethane tread, Blickle Besthane, along with a robust custom-designed cast iron wheel center, achieving drive wheels that are durable and have low rolling resistance. With improved efficiency, they were able to use the electric transport vehicles for a longer period. *You can download the catalog. *For more details, please refer to the PDF document or feel free to contact us.

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Introduction of casters for the manufacturing of turbine towers and wind power generation components.

Developed a roller with a load capacity of 100 tons! A case that achieved improved load-bearing capacity and safety.

This is a case study introducing the heavy-duty drive roller "STHN 620×1000/180-1000-937434" made with polyurethane tread Blickle Extrathane, implemented by a company providing solutions for the wind power industry. Until now, due to high load-bearing requirements, steel wheels were used for the turning rolls. However, because of their high rigidity, vibrations occurred when rotating the tower with the turning rolls, negatively affecting the weld joints, resulting in poor surface quality of the cylindrical curved surface and insufficient roundness. In response, engineers from Blickle closely collaborated with the company to develop a roller with a load capacity of 100 tons. As a result, installation work was significantly simplified, and by distributing the load, it became possible to reduce the wheel axle diameter, leading to substantial cost savings. [Challenges] - The surface quality of the cylindrical curved surface was poor, and roundness was insufficient. - To meet load-bearing requirements, four wheels had to be equipped adjacent to each other. *For more details, please refer to the PDF document or feel free to contact us.*

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Introduction of heavy-duty casters for the semiconductor technology industry by Blickle.

The cart is equipped with a foot guard and springs for a sense of security! An example that achieves very high safety and ergonomics. Cleanroom specification casters.

We would like to introduce a case where the Blickle heavy-duty spring-loaded swivel caster 'LSDFE-POTH 200XK-ELS-FS-899642' was implemented in a manufacturer developing and producing equipment for microchip manufacturing. Since it was to be used in a cleanroom environment, it was necessary to meet special standards such as special surface treatment, static prevention, low wear, low maintenance, and ease of cleaning. Additionally, due to limited space, advanced maneuverability was required. To address this, the entire bracket was nickel-plated, the surface was finished smoothly, and the polyurethane spring was treated with a special process to prevent outgassing. As a result, we achieved very high safety and ergonomics, which ultimately led to cost reductions. [Challenges] - It was necessary to meet special standards such as special surface treatment, static prevention, low wear, low maintenance, and ease of cleaning for use in a cleanroom environment. - Due to limited space, advanced maneuverability was required. *For more details, please refer to the PDF document or feel free to contact us.

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Introduction of casters that are resistant to high-temperature cleaning and low-temperature operations for food manufacturers.

Wheels made with polyurethane treads! They can withstand use under harsh conditions. Utilizing Blickle's unique hydrolysis-resistant polyurethane.

A food manufacturer based in the United States was initially considering replacing their polyurethane wheels that used cast iron wheel centers. The wheels required high durability for running on concrete floors and being washed several times a day, as well as impact resistance for regularly raising and lowering the gondola to unload its contents. The company discussed proposals from multiple firms and adopted Blickle's solution. They used the hydrolysis-resistant polyurethane tread "Blickle Besthane" and high-quality nylon wheel centers, adding stainless steel ball bearings. As a result, the wheels became resistant to both high-temperature cleaning and low-temperature operations during food processing. Ultimately, they tested the wheels mounted on the gondola and received high satisfaction from the company. The use of corrosion-resistant wheels improved durability and resistance to high temperatures and soap, leading to significant reductions in replacement costs. Furthermore, the pursuit of ease of use has contributed to enhanced comfort and ergonomics in the workplace. *For more details, please refer to the PDF document or feel free to contact us.*

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Case study of introducing casters with excellent heat resistance and pressure resistance using lubricating oil.

Smooth operation even under high temperatures and chemical loads! Exhibits excellent performance even at high temperatures. Blickle stainless steel mounting bracket caster.

A company providing solutions for "mobile living" has established a new process for handling parts on a cart inside a vacuum plasma device. They wanted to continue using the existing cart with a wheel diameter of 125 millimeters, but they also wanted to avoid any issues with delicate processing caused by "external" factors such as the chemical reactions of the lubricants used in the existing casters. Initially, Blickle's experts recommended using lubricant-free heat-resistant stainless steel casters that could withstand temperatures up to 100°C for processing within the plasma device. However, this company wanted to improve mobility by using perfluoropolyether lubricant. This special lubricant has excellent properties for vacuum coating due to its heat resistance, pressure resistance, chemical resistance, and compatibility with oxygen. In tests under extreme conditions, the casters showed remarkable performance with special grease applied to the swivel parts and ball bearings. Therefore, it is possible to use the casters without changing the product process. *For more details, please refer to the PDF document or feel free to contact us.*

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Introduction of high-safety casters suitable for rail operation to state-owned railway companies.

Maintain contact with the ground even under difficult conditions! Easily movable with 3-wheel casters! The rolling and starting resistance of Blickle wheels is demonstrated.

The state-owned railway company based in Bern, the capital of Switzerland, wanted to continue using efficient casters based on Blickle's RD series. However, the wheel width was narrow, and there were instances where the wheels would fall off the rails when crossing them. Therefore, after discussing the issues and width, and visiting the site to understand the situation, we collaborated with this company to design an appropriate solution and manufactured a bolt-mounted three-wheel caster with a longer wheel axle. The company requested the use of a polyurethane tread "Blickle Softhane" with a heavy load specification for the middle wheel, which has low rolling resistance. For the outer two wheels of this wheel (ALST series), we used the Blickle Softhane-equipped wheels (RD series) with a two-layer solid rubber tire that has been widely used by SBB and has undergone sufficient trials. As a result, the difficulties and dangers of crossing the rails were eliminated, resulting in a cost-effective three-wheel caster. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] Hydraulic Leveling Caster Set by Wolz

Trusted and proven results at a building materials company! Case study on the introduction of Blickle leveling casters.

We would like to introduce a case study of the introduction of the "Hydraulic Leveling Caster Set (HRLK-PATH 100K-FK-HYD)" to Wolz, a building hardware company. The company needed to enable quick and easy movement of counters while also ensuring that the casters were hidden from view on the backside. After the introduction, all leveling casters in the set could be lifted simultaneously from the center using a hydraulic pump, saving time and effort. Additionally, the casters could be concealed behind the covering material of the counter. 【Case Overview】 ■Challenges - Enable quick and easy movement of counters - Ensure that the casters are hidden from view on the backside ■Results - All leveling casters could be lifted simultaneously from the center, saving time and effort - The casters could be concealed behind the covering material of the counter *For more details, please refer to the PDF document or feel free to contact us.

  • Prime movers, torque converters, hydraulic equipment, generators

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[Case Study] Blickle MOVE Casters

Combination of MOVE free casters and special MOVE fixed casters! Introduction of case studies.

We would like to introduce a case study on Gastguard, a company specializing in products for the dining and cooking sector, such as cutlery holders and hygiene solutions. The previous casters used in their cutlery distribution system had poor operability and were difficult to use on uneven floors. Therefore, Blickle casters were adopted. By combining two swivel casters and two fixed casters, it became easy to move the cutlery distribution system and heavy cabinets based on ergonomics. 【Results】 - Aesthetically and functionally, it fits very well with the cutlery distribution system. - It allows for easy movement of the cutlery distribution system and heavy cabinets. - It has excellent swivel resistance and very low rolling resistance. - Regardless of the type of shoes the operator is wearing, it can be quickly locked based on ergonomics. *For more details, please refer to the PDF document or feel free to contact us.

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DK-LS 200-LKR-ALTH 101K-953126

Zinc, nickel coating finish! Black passive state, sealed turntable and swivel section.

We would like to introduce examples of transportation units used in theaters and opera houses. The mounting bracket "DK-LS-LKR series" features a turntable and a swivel section made of particularly sturdy welded steel plates. Additionally, the "ALTH series" used for wheels has a tread made of high-quality polyurethane elastomer. 【Features of the DK-LS-LKR series】 ■ Deep groove ball bearings (ball bearings) DIN711 ■ Tapered roller bearings DIN720 ■ Swivel casters using two ball bearings in the swivel section ■ Made of robust pressed steel plates ■ Cathodic dip painting *For more details, please refer to the PDF document or feel free to contact us.

  • Other office supplies
  • Transport machinery
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Blickle Free-moving Caster L-ALST 160K-FI

For transporting medium to heavy loads! Smooth swivel casters with a sturdy plate and two bearings, L-ALST 160K-FI!

The L-ALST 160K-FI is a swivel caster manufactured by Blickle, suitable for transporting medium to heavy loads. It has a low starting resistance, allowing the transport cart to be set in motion with minimal effort. The plate in the swivel section is robustly constructed and utilizes two bearings, ensuring smooth turning. Additionally, the mounting bracket features a specially reinforced Blickle-style swivel section with minimal play, and the hardened running grooves for the balls enhance durability, providing smooth rotational performance. 【Features】 ■ Swivel mounting bracket made of pressed steel plate with double ball bearing specification ■ Sealed swivel section ■ Wheel axle secured with bolts ■ Made of polyurethane elastomer Blickle Softhane(R) (wheel) ■ Leaves no marks on the floor and does not discolor *For more details, please refer to the PDF document or feel free to contact us.

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Blickle Free Caster LS-GST 302K-ST

Blickle heavy-duty swivel caster with stopper LS-GST 302K-ST! Smooth rotation with two bearings!

The Blickle swivel caster LS-GST 302K-ST is a Blickle product suitable for transporting heavy loads, featuring a stopper. It uses a swivel mounting bracket with DIN720 bearings and has a dustproof and splash-proof design, complete with a grease nipple. Additionally, the extremely robust central kingpin is welded and secured with bolts. 【Features】 ■ Dustproof and splash-proof design ■ Equipped with a grease nipple ■ Wheel axle secured with bolts ■ Made of polyurethane elastomer Blickle Softhane® (wheel) ■ Made of sturdy gray cast iron (FC material) (wheel center) *For more details, please refer to the PDF document or feel free to contact us.

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