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Case with cardboard pallet for bundled packaging (improvement of productivity, reduction of transportation costs)

Case with cardboard pallet for bundled packaging (improvement of productivity, reduction of transportation costs)

Collective packaging by pallet unit! By placing products that were individually packaged into larger boxes by pallet unit, productivity is improved! *For inter-factory transportation.

【Concerns】 - Lack of part-time workers and personnel - Frequent urgent increases in production, wanting to improve production efficiency - Stagnation in the packaging process We will solve these concerns with our design! 【Basic Specifications】 We will prepare large cardboard pallet cases (with dividers) and package everything together in them. 【Benefits】 Significant reduction in production costs and improved efficiency! - Reduction in packaging time (20 minutes → 10 minutes) - Reduction in required workers (5 people → 2 people) 【Quality】 Stable quality can be provided through complete in-house production, domestic manufacturing, and mechanization. 【Drawbacks】 To ensure product safety, we will need some time for design. ↓↓ For more detailed information, please download the materials below ↓↓ 【Main Improvements】 ■ Complete cardboard conversion from other materials such as wooden boxes (response to wood shock and plastic reduction) ■ Improvement of environmental issues (carbon neutrality, Scope 3, decarbonization CO2 reduction, etc.) ■ Reduction of cubic meters (improvement of logistics transportation, improvement of storage efficiency, resolution of export container shortages) ■ Anyone can package and unpack (improvement of work efficiency, improvement of productivity, improvement of disposability, etc.) ■ Enhancement of corporate image (ESG investment measures, CSR measures, response to Scope 3)

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Proposal for improving labor conditions using cardboard (SDGs labor environment improvement) *Elimination of nail use

Proposal for improving labor conditions using cardboard (SDGs labor environment improvement) *Elimination of nail use

Reducing the labor burden on elderly silver workers through cardboard conversion. No need for nails or bolts, and with lightweight packaging, anyone, including women, can handle packing! Towards a company that is friendly to workers.

This is a case of improvement at a company that had been relying on elderly silver workers for packaging tasks. Currently, silver workers were assembling wooden pallets (wooden geta) using purchased timber. - It was difficult to secure personnel. - Considering environmental impact, there was a desire to minimize the use of wood. Based on this feedback, we began the design process. [Reasons for not transitioning to cardboard] It seems that there had been a top-down goal to eliminate the use of wood for some time, but progress towards complete cardboard conversion had been slow. - Currently, products were fixed to the wooden geta with bolts. Since cardboard cannot be secured with bolts, this caused hesitation. - We could not find a cardboard manufacturer that could meet these requirements. [Improvements made] - No need for nails or bolts - Lightweight packaging - Elimination of label application (printing directly on the packaging) ↓ ↓ ↓ - Anyone can package - Simplified disposal for end-users (from industrial waste to old paper recycling) - Reduction in air freight costs and more. By simply replacing wood with cardboard, various benefits arise. ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓

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[Improvement Case] All Cardboard Packaging for Self-Propelled RC Sprayer

[Improvement Case] All Cardboard Packaging for Self-Propelled RC Sprayer

Reduction of packaging material CO2 emissions by 37% and transportation CO2 emissions by 30%! Introduction of examples that have made an impact on four items in the SDGs.

Conventional packaging uses wood, which requires fumigation treatment for quarantine during export, and also necessitates disposal as waste. By switching from wooden pallets to all-cardboard packaging using reinforced cardboard "Naviace," we maintain strength while reducing CO2 emissions from packaging materials. The frame allows for stacking, improving transportation and storage efficiency, which further reduces CO2 emissions. Additionally, we have achieved a reduction in packaging materials and simplification of operations, resulting in positive effects on four of the SDGs. 【Before improvements, we faced the following issues】 ■ The use of wood necessitated fumigation treatment, and at the destination, it required disposal as industrial waste. ■ Due to being a simple packaging solution, stacking was not possible, limiting storage and transportation to flat stacking only. ■ Parts were packaged separately and sent together, posing a risk of damage or loss of the separate packaging boxes during overseas transport. *For information on the effects and benefits after improvements, please refer to the PDF available for download.

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[Improvement Case] Large Copier All Cardboard Packaging | Navis Ace × Ricoh

[Improvement Case] Large Copier All Cardboard Packaging | Navis Ace × Ricoh

Packaging cost reduced by 54%, packaging material weight reduced by 63%! Successful case study of packaging design for Ricoh's 600kg heavy item. 【*2011 Japan Chamber of Commerce and Industry President's Award】

"The all-cardboard packaging for large copiers" is a successful case study of packaging design for a 600kg heavy item "large copier" for Ricoh, which won the Chairman's Award from the Japan Chamber of Commerce and Industry in 2011. It achieved a 54% reduction in packaging costs and a 63% reduction in packaging material weight, eliminating the need for sorting and disposal. [Before the improvement, there were the following issues] ■ We wanted to improve the packaging of a 600kg heavy item... ■ We were struggling due to localized loads with casters... ■ It is a precision machine and is vulnerable to impact... ■ Unpacking requires unloading with casters... *Please refer to the PDF available for download for information on the effects and benefits after the improvement.

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[Case Studies] Naviece / Naviece Plus / Navi Palette

[Case Studies] Naviece / Naviece Plus / Navi Palette

Packed with tips for reducing logistics costs! A case study collection featuring 8 examples of successful cost-cutting in packaging and wrapping. *Currently available for free!

This is a collection of case studies showcasing successful examples of packaging and packing that have achieved cost reductions, such as "all cardboard packaging for motors," "all cardboard packaging for pianos," and "suspended packaging for large roll products." Please use this as a reference for reducing logistics costs. 【Featured Cases (a selection)】 ■ All cardboard packaging for motors ■ All cardboard packaging for pianos ■ Suspended packaging for large roll products ■ Packaging design for UN cartons and support for obtaining UN marks *Please view the PDF of the case studies available for download. ~For more details, feel free to contact us~

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[Packaging Materials] All-around dimension flexible!! Free Yacco

[Packaging Materials] All-around dimension flexible!! Free Yacco

The flexible cardboard case "Free Yacco" allows for customizable dimensions in all directions. It enables the reduction of management and storage costs by decreasing the number of materials currently in use.

【Customer's Issues】 - The diversification of packaging materials is putting pressure on the storage space for materials. - Similarly, there are too many types of packaging materials, making it time-consuming to select the appropriate ones. "We will solve these issues with 'Free Yacco'!" 【Solutions to Customer's Problems】 ★ It is possible to consolidate several types of packaging materials into one type. → Reduces storage space → Shortens the time for on-site workers to select packaging materials → Also shortens the time for orderers to select packaging materials → Cost reduction effect by ordering in bulk ★ Increased strength → The corners protrude, so even if they are bumped by the shipping company, there is minimal damage to the contents. ★ Reduced dead space (appropriate packaging) → No wasteful materials consumed → Less waste during transportation, leading to reduced logistics costs → Similarly, the reduction of waste contributes to CO2 reduction → Improves the image for receiving customers *Please note that benefits may not be provided depending on the customer's situation. ↓↓ For more details, please download the materials below ↓↓

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Documents on the quality and safety of "NaviAce/NaviPalette."

Documents on the quality and safety of "NaviAce/NaviPalette."

Are there any concerns about the quality and safety of the reinforced cardboard "Navi Ace" and the cardboard pallet "Navi Pallet"?

In the introduction so far, I believe you have understood that the reinforced cardboard "Naviace" and "Navipalette" are environmentally friendly and contribute to reducing logistics costs. However, even though it is reinforced cardboard, there may be concerns regarding the safety and quality of converting wood and plastic into cardboard. Therefore, we have prepared materials to help alleviate such concerns. ★For detailed information, please download the materials below★ For more detailed documents and case studies, our sales representatives will visit to make proposals. Please feel free to contact us. 【Benefits of Reinforced Cardboard "Naviace"】 ■Complete cardboard conversion from other materials such as wooden boxes, plywood cases, resin plastic pallets, and steel cases (addressing wood shock and reducing plastic use) ■Improvement of environmental issues (carbon neutrality, Scope 3, decarbonization, CO2 reduction, etc.) ■Reduction of cubic meters (improvement of logistics transport, improvement of storage efficiency, resolution of export container shortages) ■Anyone can pack and unpack (improvement of work efficiency, improvement of productivity, improvement of disposability, SDGs work style reform, etc.) ■Enhancement of corporate image (ESG investment measures, CSR measures, response to Scope 3)

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Improvement case towards white logistics with collective packaging using a navigation palette

Improvement case towards white logistics with collective packaging using a navigation palette

Solutions to the Issues of Logistics Due to Shortage of Logistics Personnel and Trucks - Through Reinforced Cardboard "Naviace/Nabipalette"

By packaging the products, which were individually packed in cardboard boxes, into a reinforced cardboard "Navi Palette Collective Packaging" (large box), it becomes possible to bundle and package the products as they are. By doing so, it leads to various benefits, including: ☆ Reduction in the number of personnel required for packaging ☆ Reduction in the number of trucks needed, etc. In addition to the above, there are various other advantages! ★ For more detailed information, please download the materials below ★ Our sales representatives will visit to propose further detailed materials and case studies. Please feel free to contact us. 【Benefits of Reinforced Cardboard "Navi Ace"】 ■ Complete cardboard conversion from other materials such as wooden boxes, plywood cases, plastic pallets, and steel cases (response to wood shock and reduction of plastic) ■ Improvement of environmental issues (carbon neutrality, scope 3, decarbonization, CO2 reduction, etc.) ■ Reduction in cubic meters (improvement in logistics transportation, improvement in storage efficiency, resolution of export container shortages) ■ Anyone can package and unpack (improvement in work efficiency, improvement in productivity, improvement in disposability, SDGs work style reform, etc.) ■ Enhancement of corporate image (measures for ESG investment, etc.)

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How can we promote carbon neutrality and SDGs in "packaging materials"?

How can we promote carbon neutrality and SDGs in "packaging materials"?

We contribute to CO2 reduction through lightweighting by using the reinforced cardboard "Naviace" as an alternative to packaging materials and by improving overall logistics efficiency through packaging design.

Our company has numerous achievements in environmental proposals. 【Our Approach to Promoting Carbon Neutrality】 1. Using materials with low life cycle carbon dioxide emissions (LCA) for packaging. 2. Reducing the mass of packaging. 3. Minimizing the volume of packaging. 【Environmental Characteristics of Naviace】 ◆ Compared to wood, plastic, and metal, it emits less CO2 from production to disposal (recycling). ◆ The material is lightweight, resulting in lower CO2 emissions during transportation. ◆ Easy to design and process, allowing for improved logistics efficiency through volume reduction, which can reduce CO2 emissions. → Thus, it can be said that it is an environmentally friendly material due to its material characteristics. 【The Relationship Between Carbon Neutrality and Total Logistics Cost Reduction】 Naviace's efforts to reduce environmental impact can also lead to cost reductions. ★ Lightweight materials directly contribute to cost reductions as a material. ★ Improved logistics efficiency leads to reduced shipping costs and packaging labor costs. → For these reasons, "carbon neutrality can achieve total logistics cost reduction." If you would like to know more details, we would appreciate it if you could download the materials.↓↓

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Proposing efficiency improvements in packaging materials (Improving labor conditions for SDGs)

Proposing efficiency improvements in packaging materials (Improving labor conditions for SDGs)

Reducing the labor burden on elderly silver workers through cardboardization. No need for nails or bolts, and with lightweight packaging, anyone, including women, can handle packing! Towards a company that is friendly to workers.

This is a case of improvement at a company that had been relying on elderly silver workers for packaging tasks. Currently, silver workers were assembling wooden pallets (wooden geta) using purchased lumber. We received feedback that: - Securing personnel is difficult. - Considering environmental impact, we would like to minimize the use of wood. Based on this, we began the design process. **Reasons for not transitioning to cardboard** It seems that there had been a top-down goal to eliminate the use of wood for some time, but progress towards full cardboard implementation had been slow. - Currently, products were being bolted to the wooden geta for fixation. Since cardboard cannot be secured with bolts, they were hesitant to proceed. - They could not find a cardboard manufacturer capable of meeting such requests. **Improvements made** - No need for nails or bolts. - Lightweight packaging. - Elimination of label application (printing directly on the packaging). ↓ ↓ ↓ - Anyone can package. - Simplified disposal for end-users (from industrial waste to recycled paper). - Reduction in air freight costs. By simply replacing wood with cardboard, various benefits arise. ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓

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How can we promote carbon neutrality and SDGs with pallets?

How can we promote carbon neutrality and SDGs with pallets?

We contribute to reducing CO2 emissions through lightweighting by using the reinforced cardboard "Naviace" as an alternative to packaging materials and by improving overall logistics efficiency through packaging design.

Our company has a wealth of experience in environmental proposals. 【Our Approach to Promoting Carbon Neutrality】 1. Using materials with low life cycle CO2 emissions (LCA) for packaging 2. Reducing the mass of packaging 3. Minimizing the volume of packaging 【Environmental Characteristics of Naviece】 ◆ Compared to wood, plastic, and metal, it emits less CO2 from production to disposal (recycling) ◆ The material is lightweight, resulting in lower CO2 emissions during transportation ◆ Easy to design and process, allowing for improved logistics efficiency through volume reduction, which can reduce CO2 emissions → Thus, it can be said that it is an environmentally friendly material due to its material properties. 【The Relationship Between Carbon Neutrality and Total Logistics Cost Reduction】 Naviece's efforts to reduce environmental impact can simultaneously lead to cost reductions. ★ Reducing material weight directly contributes to cost savings as a material ★ Improving logistics efficiency leads to reductions in shipping costs and packaging labor costs → For these reasons, "carbon neutrality can achieve total logistics cost reduction." If you would like to know more details, we would appreciate it if you could download the materials below↓↓

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[Improvement Case] Reduction of Air and Maritime Freight Costs - Pallet (All Cardboard)

[Improvement Case] Reduction of Air and Maritime Freight Costs - Pallet (All Cardboard)

Introducing a case study on how the use of reinforced cardboard "Naviace" and reinforced cardboard pallets "Navipallet" has reduced air freight and logistics costs!

Improvement proposal for wooden packaging using special reinforced cardboard "Naviace"! Reduce air freight costs by decreasing packaging weight by 65%! Additionally: - Improved storage efficiency - No need for nailing - Increased shipping quantity in sea containers - Stable supply 【What is Naviace?】 Naviace refers to a type of reinforced cardboard that is lighter and stronger than usual. Generally, logistics costs are said to be: - Packaging costs 10% - Packing work, storage, and management costs 30% - Transportation costs 60% By reducing "logistics costs" and "packing work, storage, and management costs" rather than simply lowering packaging costs, users can experience many benefits. Additionally, reducing transportation costs and labor hours contributes to CO2 reduction and improvement of labor conditions, supporting corporate sustainability and SDGs. ★★ For more details, please download the materials below ★★ 【Main Improvement Contents】 ■ Complete cardboard conversion from other materials such as wooden boxes ■ Environmental issue improvement (carbon neutrality, decarbonization) ■ Reduction of cubic meters (improvement in logistics transportation and storage efficiency) ■ Anyone can pack and unpack (production efficiency improvement, waste reduction) ■ Enhanced corporate image (ESG investment measures, CSR measures)

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Proposal for improving labor conditions with a palette (SDGs labor environment improvement) *Breaking away from nail driving

Proposal for improving labor conditions with a palette (SDGs labor environment improvement) *Breaking away from nail driving

Reducing the labor burden on elderly silver workers through cardboard conversion. No need for nails or bolts, and with lighter packaging, anyone, including women, can handle packing! Towards a company that is friendly to workers.

This is a case study of improvement at a company that had been relying on elderly silver workers for packaging tasks. Currently, silver workers were assembling wooden pallets (wooden geta) using purchased lumber. We received feedback that: - Securing personnel is difficult. - Considering environmental impact, we would like to avoid using wood as much as possible. Based on this feedback, we began the design process. [Reasons for not transitioning to cardboard] It seems that the company had been aiming for a wood-free approach from the top down for some time, but they had not progressed to an all-cardboard solution. - Currently, products were fixed to the wooden geta part with bolts. Since cardboard cannot be secured with bolts, they hesitated. - They could not find a cardboard manufacturer that could meet these requirements. [Improvements made] - No need for nails or bolts. - Lightweight packaging. - Elimination of label application (printing directly on the packaging). ↓ ↓ - Anyone can package the products. - Simplified disposal for the end-user (from industrial waste to recycled paper). - Reduced air freight costs. By simply replacing wood with cardboard, various benefits arise! ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓

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Proposal for improving labor conditions using cardboard (SDGs labor environment improvement) - Moving away from nail use.

Proposal for improving labor conditions using cardboard (SDGs labor environment improvement) - Moving away from nail use.

Reducing the labor burden on elderly silver workers through cardboard conversion. No need for nails or bolts, and with lightweight packaging, anyone, including women, can handle packing! Towards a company that is friendly to workers.

This is a case study of improvement at a company that was relying on elderly silver workers for packaging tasks. Currently, the silver workers were assembling wooden pallets (wooden geta) using purchased lumber. We began the design process after hearing that: ◆ It is difficult to secure personnel. ◆ They wanted to minimize the use of wood considering environmental impact. 【Reasons for not transitioning to cardboard】 It seems that there had been a top-down goal to eliminate the use of wood for some time, but they had not progressed to an all-cardboard solution. - Currently, products were fixed to the wooden geta with bolts. Since cardboard cannot be secured with bolts, they hesitated. - They could not find a cardboard manufacturer that could meet such requests. 【Improvements made】 - No need for nails or bolts - Lightweight packaging - Elimination of label application (printing directly on the packaging) ↓ ↓ ↓ ☆ Anyone can package ☆ Simplified disposal for end users (from industrial waste to recycled paper) ☆ Reduction in air freight costs and more. By simply replacing wood with cardboard, various benefits arise. ↓↓ For more details, please download the materials below and feel free to contact us. ↓↓

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▲Disposable Plastic Container Tax▲ Started in Spain in January 2023

▲Disposable Plastic Container Tax▲ Started in Spain in January 2023

Every day, as social conditions move towards environmental protection, customs duties on the import of plastic containers have begun in Spain.

Starting from January 2023, a tax on disposable plastic containers has been implemented in Spain, which is now applicable at the time of import customs clearance. In response to this, it is expected that the global trend towards "reducing plastic" will intensify. ▲ Bubble wrap ▲ Expanded polystyrene ▲ Plastic pallets ▲ Plastic cardboard ▲ Plastic containers etc. For companies engaged in exports, this presents an opportunity to reconsider packaging methods. ◆ Fixing products with cardboard → Eliminates the need for bubble wrap or expanded polystyrene ◆ Cardboard pallet "Navi Pallet" → If the Navi Pallet has sufficient adhesive strength and bending strength, it can replace plastic pallets with cardboard ◆ Reinforced cardboard "Navi Ace" → Can be processed like regular cardboard, enabling the realization of a plastic-free case with reinforced cardboard ↓↓ If you are interested, please download the PDF below ↓↓

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