Packaging cost reduced by 54%, packaging material weight reduced by 63%! Successful case study of packaging design for Ricoh's 600kg heavy item. 【*2011 Japan Chamber of Commerce and Industry President's Award】
"The all-cardboard packaging for large copiers" is a successful case study of packaging design for a 600kg heavy item "large copier" for Ricoh, which won the Chairman's Award from the Japan Chamber of Commerce and Industry in 2011. It achieved a 54% reduction in packaging costs and a 63% reduction in packaging material weight, eliminating the need for sorting and disposal. [Before the improvement, there were the following issues] ■ We wanted to improve the packaging of a 600kg heavy item... ■ We were struggling due to localized loads with casters... ■ It is a precision machine and is vulnerable to impact... ■ Unpacking requires unloading with casters... *Please refer to the PDF available for download for information on the effects and benefits after the improvement.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging and packaging design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design technology. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs … 60% Storage/Handling … 27% Packaging materials … 5% Management and others … 8% is what is said. Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction by reducing the labor involved in packaging operations, improving transportation/loading efficiency, enhancing storage efficiency, ensuring ease of unpacking, and facilitating disposal through packaging material design.
Price information
Prices vary depending on the lot, dimensions, and structure. Please feel free to contact us.
Delivery Time
※After the specifications are finalized, the initial delivery will take about 10-14 days, and repeat orders will take about 7-10 days.
Applications/Examples of results
■Applications Pharmaceuticals, pharmaceutical raw materials, rubber, resin-related products, explosives, etc. The Japan Packaging Technology Association, a public interest incorporated association, has awarded us over 10 times at the "Japan Packaging Contest," with extensive experience in packaging design, particularly for heavy goods. ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Award - "Surface Protection Film Collective Packaging" 2007: Category Award - "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award - "Headlight Packaging" Logistics Award - "700kg Roll Suspended Packaging" 2009: Minister of Economy Award - "Collective Packaging for 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award - "Two Rolls Suspended Packaging" 2011: President of the Japan Chamber of Commerce and Industry Award - "All Cardboard Packaging for Large Copiers" 2013: Logistics Award - "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award - "Bulk Packaging" 2015: Logistics Award - "Improvement of Paper Joint Lock" 2016: Category Award - "Support Lock - All Cardboard Packaging for Aircraft Seats"
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose improvements to logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, which can improve logistics efficiency and contribute to cost reductions such as transportation expenses. *Other materials = wood, iron or steel, plastic resin, paper tube materials, etc. Additionally, we established and relocated a new manufacturing facility in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Improved quality with new equipment - Production facilities that consider the global environment and labor conditions - Doubling production capacity enables the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.