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[Example] Wire cut and heat treatment for "clutch plate" for racing bikes.

[Example] Wire cut and heat treatment for "clutch plate" for racing bikes.

Flatness below 0.02! Introduction of examples of "clutch plates" for racing bikes, wire cutting, and heat treatment.

This is an introduction to the wire-cut and heat-treated "clutch plate" for Moto GP racing bikes. The process design takes into account the distortion from heat treatment, keeping the flatness to 0.02 or less. Additionally, the between diameter is within ±0.05. 【Processing Details】 Product Name: Clutch Plate for Racing Bikes Lot: 1 piece Flatness: 0.02 or less Between Diameter: ±0.05 or less *For more details, please refer to the PDF available for download.

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Motorcycle parts "drive plate" mold design, precision shearing, gas nitriding.

Motorcycle parts "drive plate" mold design, precision shearing, gas nitriding.

Cost reduction of 9.50 yen per unit! Introduction of a case study on the integrated production of motorcycle parts "drive plates," including mold design, precision shearing, and gas nitriding treatment.

This is a case study of the integrated production of motorcycle parts, specifically the "drive plate," which includes mold design, precision shearing, and gas nitriding treatment. We provide comprehensive services from mold design to press processing (precision shearing) and gas nitriding treatment. Coining is done up to a height of 5mm with a plate thickness of t=3.2mm. Previously, we used pin riveting, but by switching to press processing, we achieved a cost reduction to 9.50 yen per piece. 【Processing Details】 Product Name: Drive Plate Lot: Capable of handling up to 10,000 pieces/month Processing: Mold design → Press processing (precision shearing) → Gas nitriding treatment Coining is done up to a height of 5mm with a plate thickness of t=3.2mm. *For more details, please refer to the PDF available for download.

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Nitriding heat treatment for clutch plates (low distortion heat treatment)

Nitriding heat treatment for clutch plates (low distortion heat treatment)

Introduction of case studies on nitriding hardening (low distortion heat treatment) for automotive parts "clutch plates."

This is an introduction to a case of nitriding hardening (low distortion heat treatment) for automotive parts "clutch plate (SPCC)." The thickness varies by part number, ranging from t=1.0 to 4.0, with the material being SPCC. Additionally, nitriding hardening treatment is also possible for other materials such as SCM. A notable feature is that the heat treatment distortion is less than half that of carburizing nitriding, and while conventional carburizing nitriding required flatness correction afterward, nitriding hardening has minimal distortion, making it unnecessary. 【Case Details】 Product Name: Clutch Plate Lot: 1000 pieces Specifications: Hardness HV800 or higher, depth 0.04mm (actual) *For more details on nitriding hardening, please refer to the PDF available for download.

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[Example] Precision Shearing Press SPCC Carburizing and Nitriding Treatment Integrated Response

[Example] Precision Shearing Press SPCC Carburizing and Nitriding Treatment Integrated Response

A case of integrated production from mold design of automotive parts clutch plates to precision shearing and carburizing-nitriding treatment.

This is an introduction to a case of integrated production from mold design, precision shearing, to carburizing and nitriding treatment for clutch plates used in automotive parts. The thickness varies by part number, ranging from t=1.0 to 4.0, and the material is SPCC. 【Processing Details】 Product Name: Clutch Plate Lot: 500 to 50,000 pieces/month Press processing dimensional accuracy: 5/100, and the accuracy after heat treatment is ±0.1 *For more details, please refer to the PDF available for download.

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[Example] Integrated processing from progressive press to heat treatment of guide plates.

[Example] Integrated processing from progressive press to heat treatment of guide plates.

A case of integrated production from progressive stamping to heat treatment of the "guide plate" around the clutch plate for automotive parts.

This is an introduction to a case of integrated production from progressive stamping to heat treatment of the "guide plate" around the clutch plate for automotive parts. We have a proven track record of producing 100,000 units per month! 【Processing Details】 Product Name: Guide Plate Lot Size: 5,000 *For more details, please refer to the PDF available for download.

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[Example] Progressive press and carburizing nitriding of interlock plates.

[Example] Progressive press and carburizing nitriding of interlock plates.

Case study of low distortion heat treatment "carburizing and nitriding" from progressive die (U-shaped) for automotive parts "interlock plate."

This is an introduction to a case study of low-distortion heat treatment "carburizing and nitriding" for the automotive part "interlock plate," which is processed using progressive stamping (U-shaped). After bending into a U-shape, the heat treatment is performed in a way that minimizes deformation, allowing us to meet the specifications without correction. 【Processing Details】 Product Name: Interlock Plate Lot: 1000 pieces Material: SPHC, Thickness: 3.6mm Processing: Progressive stamping + carburizing and nitriding *For more details, please refer to the PDF available for download.

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