Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
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This is an introduction to the processing of parts trays and molded foam products!
Vacuum forming and pressure forming of resins and foams are possible. If you are having trouble with molded products such as ABS, PVC, PP, or PS, please feel free to contact us.
Chemical resistance, flame retardancy, weather resistance, and low cost! It is a material with a long history among plastics.
At Katsuron Co., Ltd., we perform extrusion molding using "PVC." It is a material with a long history among plastics, offering a wide range of advantages such as chemical resistance, flame retardancy, weather resistance, and low cost. We also accommodate secondary processing. Our company provides "soft," which is ideal for door stops, H rubber, and stair anti-slip applications, and is excellent in processability, allows for free coloring, and is easy to secondary process, as well as "hard" and "foamed" options. 【Soft Characteristics】 ■ Good dimensional stability during extrusion molding. ■ Excellent processability with free coloring. ■ Easy secondary processing. ■ Shore A hardness can be set from 40 to 98 degrees. ■ A versatile and highly superior material. *Please leave the extrusion molding of resins and plastics to us. *For more details, please refer to the PDF materials or feel free to contact us.
We produce various products such as covers and tubes that cover tapered-shaped objects. The processing methods include single-color extrusion, multi-color extrusion, and roll forming, among many others!
"Extrusion molding" is a method of forming products by extruding heated and melted materials such as resin from a mold and then cooling them as they are. Various items such as pipes, ducts, tubes, and hoses can be molded. There are many processing methods, including "single-color extrusion molding," "multi-color extrusion molding," and "roll molding." 【Processing Methods】 ■ Single-color extrusion molding ■ Multi-color extrusion molding ■ Roll molding ■ Insert extrusion molding ■ Foam extrusion molding, etc. 【Applicable Materials】 ■ PVC (soft and hard), PA, PP, PE, ABS, EVA, styrene-based elastomers, polyester, PC, etc. *For more details, please feel free to contact us.
We manufacture resin-molded products, including injection molding and insert molding, supporting our customers' operational efficiency and providing high quality.
We will propose procurement items tailored to the diverse needs of our customers from the most suitable suppliers. With over 15 years of experience as a fabless manufacturer, our company has received high praise and trust for meeting customer demands for high-quality manufacturing, cost reduction, and streamlining various processes. 【Features】 ■ Achieving cost reduction through rationalization proposals ■ Ensuring the same quality as Japanese products despite overseas procurement ■ A cooperative system capable of swift responses 【Available Raw Materials】 ■ PE ■ PP ■ PS ■ PVC ■ POM ■ ABS ■ PMMA ■ PPE ■ PC ■ PCM ■ PA ■ PBT(GT) ■ PPS ■ PSU ■ Rubber materials *For more details, please refer to the PDF document or feel free to contact us.
A method of extruding while coating with resin! Introducing insert and single-color extrusion molding.
We would like to introduce the processing technology of Katsuron Co., Ltd., "Extrusion Molding." Just like making minced meat at a butcher shop, resin (raw material) is fed into the cylinder from the entrance (hopper), and while being heated, the screw rotates to push the resin forward. As the resin is pushed, it melts and is kneaded, then extruded through the die to form a shape. 【Features】 ■ Single Color: Products are made using one extrusion machine. ■ Two Colors: Two extrusion machines are used to simultaneously extrude two different materials with varying hardness, colors, or performance through the die into a single product. ■ Insert: A core material is inserted from the back of the die, and while being coated with resin, it is extruded through the die. *For more details, please refer to the PDF document or feel free to contact us.
Maximum width of 2 to 4 meters and long lengths available! We can manufacture unique composite sheets using a combination of metal foil, resin, and laminates!
■Metal foil + PVC We manufacture composite materials such as carpets, mats, artificial grass, flooring materials, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite sheets through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.
Wide and long sheets with a maximum width of 2 to 4 meters are possible! Various composite sheets can be produced with a free combination of paper, resin, and laminated materials.
■Paper + PVC We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of large and long composite materials. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters for large and long products.
Wide and long materials with a maximum width of 2 to 4 meters are possible! We manufacture and provide various composite materials through a free combination of paper, resin, and laminated materials.
■Paper + PE (Polyethylene Sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.
Various composite materials can be manufactured with a free combination of metal foils and resin/laminates! Maximum widths of 2 to 4 meters and long lengths are possible!
■Metal foil + PE (polyethylene sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily goods, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. Utilizing these facilities, we can develop and mass-produce various metal foil composite materials through the free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.
