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We will mass-produce titanium components and piping parts using MIM (Metal Injection Molding).
Titanium has excellent material properties and is adopted in various industries. Although it is a high-difficulty processed product and has cost disadvantages, we have overcome this by mass-producing it using our uniquely developed injection molding technology. Its adoption is expanding in fields such as medical, IT, robotics, and accessories.
We can accommodate methods such as single-color/two-color injection molding, rubber molding, injection compression molding, insert molding, hollow molding, and vacuum molding.
1. Wide range of material compatibility: Products can be made from various materials such as engineering plastics, nylon, polyethylene, and polycarbonate. 2. High technical capability: We have a team of engineers well-versed in multiple technical fields and can accommodate consultations at the idea level. 3. Cost reduction: With years of accumulated experience and technology, we can achieve cost reduction through optimization of the manufacturing process and reduction of molding trial counts. 4. One-stop service: We can provide a one-stop solution from 3D printing and simple molds to mass production molds. 5. High precision and high difficulty support: We can handle precision plastic products, large plastic products, and products with high difficulty. 6. Shortened delivery time: The fastest time from order to production start is one hour, allowing for reduced lead times.
Molding of unit baths and automotive parts. Heating and pressing of SMC and BMC materials. [Hydraulic press, press machine]
**Operation and Control** - With sequence control using a PLC (Programmable Logic Controller), even complex molding programs can be easily set and stored through input operations via a touch panel. At the start of work, the required press conditions such as time and pressure can be quickly set by simply calling up the mold code number from the stored program. - A digital encoder allows for control of press speed and position with five-speed control for descending and three-speed control for ascending. - By connecting a fault diagnosis device (optional) to the test terminal, faults in the electrical circuit and hydraulic circuit can be instantly identified, making maintenance and inspection easy. **Safety Devices** - Standard equipment includes two-hand push buttons, an emergency stop button, an overrun prevention circuit, an overcurrent prevention circuit, a drop prevention device, and a photoelectric safety device. Additional options such as shielding guards and safety mats are available, allowing compliance with various internal safety standards.
Challenging small lot production, high quality, and cost reduction! Introduction of products with production achievements.
At Yamaka Kasei, which handles plastic molding and planned products, we engage in OEM production, challenging ourselves with small lot sizes, high quality, and cost reduction, while responding swiftly and accurately to our customers' needs. We have a track record of producing various components, including "LED decorative parts," "PET products," and "PPS products." By collaborating with local and overseas companies, we aim to be a proposal-based company regarding plastics, continuously exploring the possibilities of manufacturing. 【Products Achievements】 ■ LED decorative parts ■ PET products ■ PPS products ■ Cap cover parts ■ T-mark *For more details, please refer to the PDF materials or feel free to contact us.
No welding will be performed. We will repair the metal cracks without applying heat to them. The work can be done without causing thermal distortion.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat at all, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method:** - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repair using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.
Repair metal cracks without applying heat! There's no need to worry about using fire on-site or the base material being damaged by welding heat! Please feel free to consult us.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve thermal curing, this method does not apply any heat, thus preventing "thermal distortion." It does not create residual stress in other areas, thereby preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is an integrated system repair using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us or download the catalog.
Wide-ranging injection molding of various resins, including thick-walled molding of PEEK, is possible.
We support a variety of thermoplastic resins, including general-purpose resins, high-performance resins, eco-plastics, and special resins such as CIM, CFRTP, and GFRTP. We lower the barriers for prototyping and accelerate research and development. Additionally, we enable the recycling and utilization of plastic waste, contributing to resource circulation. For more details on the resins we support, please refer to our catalog and website. Related link - https://www.centinno.co.jp/
Maximum width of 2 to 4 meters and long lengths available! We can manufacture unique composite sheets using a combination of metal foil, resin, and laminates!
■Metal foil + PVC We manufacture composite materials such as carpets, mats, artificial grass, flooring materials, and construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite sheets through a free combination of metal foil and resin or laminated materials. We can achieve widths of up to 2 to 4 meters.
Wide and long materials with a maximum width of 2 to 4 meters are possible! We manufacture and provide various composite materials through a free combination of paper, resin, and laminated materials.
■Paper + PE (Polyethylene Sheet) We manufacture composite materials such as carpets, mats, artificial turf, flooring materials, and construction and civil engineering materials. We have transactions with various industries including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we possess multiple lines capable of producing a wide range of composite materials in large widths and lengths. By utilizing these facilities, we can develop and mass-produce various metal foil composite materials through a free combination of metal foils and resins or laminated materials. We can achieve widths of up to 2 to 4 meters.
We can handle thick molded parts (~15mm) in one piece! If you have difficulties with complex plastic processing that other companies have turned down, please consult us first!
Our company has developed unique technology that allows for the manufacturing of plastic containers with thick-walled molding in a single part. By enabling ultra-thick molding (up to 15mm), we have been able to meet the diverse needs of our customers that have emerged in recent years. Additionally, we operate 24 hours a day to accommodate various conditions regarding quantity and delivery times. We also have a wide range of expertise to respond to the requests of various manufacturers, so please feel free to consult with us. 【Main Molded Products】 ■ Cosmetic containers ■ Beauty and medical-related products ■ Electrical components ■ Lighting fixtures ■ Perfume caps, etc. *For more details, please download the PDF or feel free to contact us.
Introducing the benefits of two-color molding, such as reducing labor hours by eliminating assembly processes!
Two-color molding is an integrated molding technology that uses an injection molding machine equipped with two injection cylinders and two molds to thermally fuse two types of resin in a single molding cycle. This not only reduces assembly labor but also enhances the functionality of injection-molded parts. Our company specializes in two-color molding that combines "hard resin + soft elastomer," as well as molding with different color combinations, enabling the creation of molded products that cannot be expressed with just one type of material, as well as value-added products. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.
Achieving a reduction in molding costs by improving productivity! Here are examples of adopting thick-walled two-color molding.
Thick-walled molding is one of the methods of resin injection molding and is a technology used for applications such as lenses that take advantage of the product's wall thickness. However, in conventional thick-walled molding, there were issues such as sink marks and voids (bubbles) that needed to be addressed by slowing down the injection speed and extending the cooling time, which resulted in longer molding cycles. As a result, thick-walled molded products tend to be more expensive. Therefore, we propose a thick-walled molding method using two-color molding. *For more details on the column, please refer to the related links. For further inquiries, feel free to contact us.
![[Processing Technology] Plastic and Resin Profile Extrusion Molding](https://image.www.ipros.com/public/product/image/0d4/2000541682/IPROS29316974677503938316.png?w=280&h=280)
We will introduce various extrusion molding processes.
We would like to introduce the processing technology of Katsuron Co., Ltd., "Extrusion Molding." Just like making minced meat at a butcher shop, resin (raw material) is fed into the cylinder from the hopper, and while heating, the screw rotates to push the resin forward. As the resin is pushed, it melts and is kneaded, then extruded through the die to form the shape of the die. 【Features】 ■ Single Color: Using one extrusion machine to produce products with one type of material. ■ Multi-Color: Using two or more extrusion machines to simultaneously extrude different materials with varying hardness, colors, and properties in various combinations. ■ 3D Hybrid Method: A method of continuously molding three-dimensional products by combining extrusion molding and injection molding. ■ Insert: A method of inserting a core material from the back of the die and extruding while coating it with resin inside the die. *For other resin and plastic extrusion molding, please leave it to us. *For more details, please refer to the PDF document or feel free to contact us.
