Furnace×サンファーネス - List of Manufacturers, Suppliers, Companies and Products

Furnace Product List

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Aluminum heat treatment furnace suitable for the aerospace industry.

Aluminum heat treatment furnace suitable for the aerospace industry.

The adoption of a rapid dissolution system makes it possible to meet AMS standards.

The applications of aluminum products are diverse and utilized in various areas. Depending on the product used, standards and specifications are established. With a design that considers the mechanism from heating to solution treatment, it has become possible to adapt to AMS standards (American Aerospace Standards). 【Specifications】 ● Temperature: Solution treatment 550℃, aging 105℃ ● Atmosphere: Air ● Applications: Solution treatment, aging ● Processed material: Aluminum structural products ● Processing capacity: 300kg/charge 【Other Implementation Examples】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to heat treat aluminum → 'Aluminum Solution Treatment Furnace (T4)', 'Aluminum Aging Furnace (T5)', 'Aluminum Solution Treatment Aging Furnace (T6)' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out. * For more details, please refer to the PDF materials or feel free to contact us.

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Reheating furnace

Reheating furnace

It can be used either as a standalone annealing furnace or in combination with a quenching furnace.

After quenching, by performing vacuum replacement, it is possible to heat up without exposure to the atmosphere, which imparts toughness to the workpiece. Additionally, it achieves cost reduction through optimal gas control. 【Specifications】 ● Temperature: 150–650℃ ● Atmosphere: Air, Nitrogen ● Application: Tempering ● Material: Iron (Alloy Steel) ● Processing Capacity: 650 kg/h *For more details, please refer to the PDF document or feel free to contact us.

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Stainless steel heat treatment furnace capable of handling heat treatment of different plate thicknesses.

Stainless steel heat treatment furnace capable of handling heat treatment of different plate thicknesses.

You can switch between thick and thin materials for heat treatment in a single furnace.

By making the rolls inside the muffle adjustable in height, it has become possible to set the roll position according to the thickness of the plates, allowing for the processing of both thick and thin plates with a single machine. Additionally, being able to process with just one machine has led to cost reductions. 【Specifications】 ● Temperature: 1150℃ ● Heating furnace length: 9500mm ● Cooling length: 4800mm ● Atmosphere: AX gas, nitrogen ● Applications: Lead frame materials, IT device exterior materials ● Processed materials: SUS304, 42Ni 【Main Applications】 Austenitic: Solution treatment / Stabilization / Stress relief / Aging Ferritic: Annealing Martensitic: Annealing / Tempering / Hardening / Tempering Annealing of metallic materials / Internal stress relief / Improvement of material properties * For more details, please refer to the PDF document or feel free to contact us.

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Mesh belt type reduction furnace capable of temperature control tailored to material characteristics.

Mesh belt type reduction furnace capable of temperature control tailored to material characteristics.

Precise temperature control is possible! Heat treatment can be carried out with consideration for automation, energy saving, and safety.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose various thermal treatment furnaces for different materials classified as "non-ferrous metals." 【Specifications】 ● Temperature: 300–600℃ ● Effective dimensions: W300×L300×H40 ● Atmosphere: Nitrogen / Ammonia decomposition gas ● Application: Reduction ● Processed material: Cobalt ● Processing capacity: 31 trays/h ● Electrical capacity: 140kW 【Main features of non-ferrous metal thermal treatment furnaces】 ■ Capable of introducing various atmospheric gases ■ Precise temperature control is possible ■ Thermal treatment considering automation, energy saving, and safety is achievable *For more details, please refer to the PDF document or feel free to contact us.

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Crucible-type melting furnace

Crucible-type melting furnace

We will propose heat treatment suitable for each purpose for materials that require highly specialized processing.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose various heat treatment furnaces for different materials classified as "non-ferrous metals." 【Specifications】 ● Temperature: 1000–1200℃ ● Effective dimensions: Crucible capacity 110L ● Atmosphere: Air ● Application: Melting / Refining ● Processed material: Silver ● Processing amount: 900kg ● Electrical capacity: 60kW 【Other Case Studies】 ■ Want to anneal copper wire → 'Pot-type radiant annealing furnace' ■ Want to anneal phosphor bronze wire → 'Bell-type annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal pressed brass products → 'Bell-type vacuum annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal rolled molybdenum products → 'Roller hearth atmosphere annealing furnace' ■ Want to preheat magnesium alloy before melting → 'Preheating charging device' *For more details, please refer to the PDF document or feel free to contact us.

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Chain conveyor type vacuum tempering furnace

Chain conveyor type vacuum tempering furnace

It can be used either as a standalone annealing furnace or in combination with a hardening furnace.

After quenching, by performing vacuum replacement, it is possible to heat up without exposure to the atmosphere, allowing the workpiece to have toughness. Additionally, it achieves cost reduction through optimal gas control. 【Specifications】 ● Temperature: 150–300℃ ● Atmosphere: Nitrogen, vacuum replacement ● Application: Tempering ● Material processed: Metal materials ● Processing amount: 30Kg/pallet, 7min/pallet *For more details, please refer to the PDF document or feel free to contact us.

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Batch-type vacuum degreasing furnace

Batch-type vacuum degreasing furnace

We will manufacture a highly airtight furnace tailored to the specifications.

In a batch type, it is possible to quickly cool the processed material during the cooling phase after vacuum heating by introducing atmosphere gas into the furnace and using a heat exchanger. 【Specifications】 ● Temperature: 100–600℃ ● Atmosphere: Vacuum / Nitrogen ● Application: Degreasing ● Processed Material: Iron-based powder molded products ● Processing Amount: 910Kg/ch ● Electric Capacity: 195kW 【Examples of Products】 Common products made in a vacuum furnace ■ Steering gears ■ Chain components ■ Bicycle gear shifts ■ Tools ■ Bearings 【Other Main Vacuum Furnaces】 ■ Vacuum bright annealing furnace ■ Vacuum nitriding furnace ■ Vacuum carburizing furnace ■ Vacuum tempering furnace ■ Vacuum brazing furnace If you have any new challenges or inquiries regarding energy saving, automation, environmental considerations, or safety, please feel free to contact us. * For more details, please refer to the PDF document or feel free to reach out to us.

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Bell-type nitride furnace

Bell-type nitride furnace

The atmosphere gas in the furnace can be switched depending on the properties of the material and the purpose of heat treatment.

Since the treatment is conducted at a lower temperature compared to conventional quenching, distortion of the steel material is less likely to occur, allowing for the maintenance of dimensional accuracy. 【Specifications】 ● Temperature: 400–650℃ ● Atmosphere: Nitrogen / Ammonia gas / Nitrogen trifluoride ● Application: Nitriding ● Treated material: Stainless steel ● Treatment capacity: 1000Kg/ch ● Electrical capacity: 140kW 【Product Examples】Common products made in an atmosphere furnace ■ Engine parts ■ Display tube glass ■ Precision tubes for electrical inspection equipment ■ Frying pans ■ CPU heat pipes 【Other Implementation Examples】 ■ Want to anneal aluminum without oxidation → 'Roller hearth softening furnace' ■ Want to carburize materials → 'Batch-type atmosphere gas carburizing furnace' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out to us. *For more details, please refer to the PDF document or feel free to contact us.

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Pit-type drip infusion carbonization furnace

Pit-type drip infusion carbonization furnace

It is a multipurpose furnace that can be used as a hardening furnace or tempering furnace depending on the application.

In addition to generating carburizing gas from methanol in the furnace for heat treatment, it can also be used as a quenching furnace and tempering furnace by changing the atmosphere gas. 【Specifications】 ● Temperature: 450–950℃ ● Atmosphere: Nitrogen / Methanol decomposition gas ● Application: Carburizing ● Material processed: Iron ● Processing capacity: 3000 Kg/ch ● Electric capacity: 240 kW 【Product Examples】 Common products made in atmosphere furnaces ■ Engine parts ■ Drivetrain parts ■ Brake parts ■ Magnetic materials ■ Precision tubes for electrical inspection equipment ■ CPU heat pipes 【Other Implementation Examples】 ■ Want to nitrify powder → "Retort rotary nitriding furnace" ■ Want to anneal aluminum without oxidation → "Roller hearth softening furnace" If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us.

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Vacuum furnace

Vacuum furnace

It is a vacuum furnace that eliminates the need for post-processing acid cleaning and degreasing, thereby improving work efficiency and offering potential energy-saving benefits.

When heat treatment is performed in the atmosphere, steel reacts with oxygen and forms oxide scale on the surface, so a vacuum furnace is used when it is necessary to avoid an oxidizing atmosphere. 【Features】 ■ Rapid cooling with pressurized gas is possible ■ Seamless temperature measurement in multi-chamber types is possible 【Examples of Achievements】 〇 Batch-type vacuum degreasing furnace 〇 Pit-type vacuum annealing furnace 〇 Batch-type vacuum decarburization furnace 〇 Snake chain-type vacuum oil removal device, etc.

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Sintering furnace

Sintering furnace

Used for metal powders! You can consolidate the preheating, heating, and cooling zones into one unit.

A "sintering furnace" is a furnace that shapes and hardens powder by placing it in a mold and heating it to achieve a specific shape and strength. It is used for metal powders. It can be configured to combine preheating, heating, and cooling zones into a single unit. 【Features】 ■ Used for metal powders ■ Customization options such as degreasing and adjusting the purity of the atmosphere gas ■ Can combine preheating, heating, and cooling zones into one unit ■ Temperature and time can be freely adjusted according to the type of material and heating conditions *For more details, please refer to the PDF document or feel free to contact us.

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Strand-type furnace (wire bright annealing furnace)

Strand-type furnace (wire bright annealing furnace)

It is also possible to replace water cooling pipes and cooling tubes.

At San Furnace, we specialize in continuous "strand-type furnaces (wire bright annealing furnaces)." We can replace not only heating pipes but also water-cooled pipes and cooling tubes. Additionally, by incorporating a sealing mechanism into the cooling zone (water tank), it is possible to replace them one at a time. 【Product Examples】Common products made in strand-type furnaces: ■ Staples ■ Eyeglass frame materials ■ CPU heat pipes ■ Fishing hooks ■ Wire for springs ■ Wire for bolts and nuts ■ Wire mesh ■ Marker pipes for catheters ■ Compensation wire materials ■ Welding rods ■ Thermocouple wires By innovating the control panel programs, it is also possible to reduce power costs and improve work efficiency. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. *For more details, please contact us or download the PDF.

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Firing furnace / Sintering furnace

Firing furnace / Sintering furnace

Technology compatible with U.S. aerospace standards. We offer custom manufacturing tailored to our customers' needs.

For 40 years since our founding, we have manufactured over 1,500 industrial furnaces. With technology capable of meeting AMS standards (U.S. aerospace standards), we have provided custom solutions tailored to our customers' needs. We also propose optimal firing and sintering furnaces, including surrounding areas such as automatic transport. 【Features】 ■ Continuous processing from degreasing to firing and sintering is possible. ■ Introduction of atmosphere gas is possible even without a muffle. ■ Cost reduction can be achieved by reusing exhaust gas for preheating. 【Problem Solving】 We have addressed the following issues: ■ It is wasteful to dispose of hydrogen exhaust gas. ■ Temperature changes in the pusher furnace are done manually. ■ Speed switching was done with limit switches, but misalignment of the switch position occurs. 'Firing and Sintering Furnaces' can mass-produce high-precision parts and are used in the manufacturing of various mechanical components, including automotive parts. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. *For more details, please contact us or download the PDF.

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Firing furnace / Sintering furnace

Firing furnace / Sintering furnace

By reusing exhaust gas for preheating, cost reduction can be achieved.

The atmosphere gas used in the furnace can be reused as preheating in the space before heating without being discarded. As a result, the energy consumption is lower and more energy-efficient compared to heating from room temperature. Customization is also possible for degreasing and adjusting the purity of the atmosphere gas. San Furnace listens to your requirements regarding processing volume, work size, applications, and upstream and downstream processes, and proposes the optimal firing furnace or sintering furnace, including surrounding areas. 【Problem Solving】We have addressed the following issues: ■ It is wasteful to discard hydrogen exhaust gas. ■ Manual changes to processing temperatures are being made in the pusher furnace. ■ Speed switching was done with limit switches, but misalignment of the switch position occurs. The "firing and sintering furnace" can mass-produce high-precision parts and is used in the manufacturing of various mechanical components, including automotive parts. Continuous processing from degreasing to firing and sintering, as well as automatic transport from the degreasing process, can be designed. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. *For more details, please contact us or download the PDF.

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Annealing furnace and tempering furnace

Annealing furnace and tempering furnace

It is also possible to manufacture a combined furnace for annealing and hardening.

For 40 years since our establishment, we have manufactured over 1,500 industrial furnaces. With technology capable of meeting AMS standards (U.S. aerospace standards), we have provided custom solutions tailored to our customers' needs. We also propose optimal annealing furnaces, including peripheral areas such as automatic transport. 【Features】 ■ Capable of appropriate cooling control for rapid cooling, slow cooling, and over-aging ■ Capable of achieving precise temperature distribution ■ Able to introduce various atmosphere gases 【Problem Solving】 We have addressed the following challenges: ■ Wanting to prevent heat loss in the furnace during replacement to increase the efficiency of batch furnaces ■ Concerned about whether the cooling of thick materials can meet the specified time ■ Due to high water pressure during processing, there is a possibility of deformation in rectangular cooling zones Please feel free to consult us for small lot production, heat treatment testing, or small sample manufacturing. *For more details, please refer to the PDF document or feel free to contact us.

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