Furnace×サンファーネス - List of Manufacturers, Suppliers, Companies and Products

Furnace Product List

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Kiln

Kiln

For heat treatment of oxide materials such as ceramics! You can freely adjust the temperature and time.

The "firing furnace" is a furnace that shapes and hardens powder by placing it in a mold and heating it, giving it a specific shape and strength. It is used for heat treatment of oxide materials such as ceramics. It can be configured to combine preheating, heating, and cooling zones into one unit. 【Features】 ■ Used for heat treatment of oxide materials such as ceramics ■ Customization options available for degreasing and adjusting the purity of atmosphere gases ■ Can integrate preheating, heating, and cooling zones into one unit ■ Temperature and time can be freely adjusted according to the type of material and heating conditions *For more details, please refer to the PDF document or feel free to contact us.

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Annealing furnace

Annealing furnace

By performing annealing, the arrangement of the structure returns to its original state, allowing it to be used as optical glass.

A "annealing furnace" is a furnace that heats metal materials, holds them at a certain temperature, and then cools them slowly to remove residual stress and achieve a uniform structure. By softening the metal materials and equalizing the variations during machining, the materials can exhibit their original properties. Glass is significantly affected by thermal history due to temperature variations during shaping and cooling speed, so annealing allows the arrangement of the structure to return to its original state, making it usable as optical glass. 【Features】 ■ Capable of appropriate cooling control such as rapid cooling, slow cooling, and over-aging ■ Capable of producing precise temperature distribution ■ Various atmospheric gases can be introduced *For more details, please refer to the PDF document or feel free to contact us.

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Atmosphere furnace

Atmosphere furnace

The atmosphere gas used for filling varies widely depending on the properties of the materials and the purpose of the heat treatment!

When steel undergoes heat treatment in the atmosphere, oxidation and decarburization can occur, which may necessitate surface finishing and other processing. Therefore, "atmosphere furnaces" are often used to fill the furnace with atmosphere gases to reduce post-processing efforts and suppress oxidation and decarburization, depending on the application. The atmosphere gases used can vary widely based on the properties of the material and the purpose of the heat treatment, including inert gases such as nitrogen and argon, as well as hydrogen and AX gas. 【Features】 ■ Gas switching is possible during heat treatment ■ Various types of furnaces are available, including batch and continuous types ■ There are options for degreasing furnaces for powder metallurgy *For more details, please refer to the PDF document or feel free to contact us.

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Non-ferrous metal heat treatment furnace

Non-ferrous metal heat treatment furnace

Precise temperature control is possible! Heat treatment can be performed with consideration for automation, energy saving, and safety.

The "non-ferrous metal heat treatment furnace" can accommodate various atmosphere gases. Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. 【Features】 ■ Capable of accommodating various atmosphere gases ■ Precise temperature control is possible ■ Heat treatment considering automation, energy saving, and safety is achievable *For more details, please refer to the PDF document or feel free to contact us.

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Aluminum heat treatment furnace

Aluminum heat treatment furnace

Compatible with AMS standards (American Aerospace Heat Treatment Standards)! We handle batch continuous furnaces.

The "aluminum heat treatment furnace" can achieve a precise temperature distribution. Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity of electricity and heat. However, these properties can be enhanced through heat treatment. 【Features】 ■ Compliant with AMS standards (U.S. aerospace heat treatment standards) ■ Capable of achieving precise temperature distribution ■ Handling of batch continuous furnaces available *For more details, please refer to the PDF materials or feel free to contact us.

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Strand furnace (wire rod bright annealing furnace)

Strand furnace (wire rod bright annealing furnace)

Heat treatment of wire rods with different diameters is possible in a single furnace. It can also accommodate various shapes such as square, round, and oval.

At San Furnace, we specialize in continuous "strand furnaces (wire bright annealing furnaces)." We create furnace structures that simplify heater replacement and regular maintenance tasks, allowing for smooth loading and unloading of annealing tubes. 【Problem Solving】We have addressed the following challenges: ■ We want to easily clean and inspect the oxidized scale that accumulates inside the furnace. ■ We want to reduce the power costs of the furnace and improve work efficiency. ■ We want to simplify the replacement of annealing tubes. By innovating the control panel programs, it is also possible to reduce power costs and increase work efficiency. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. *For more details, please contact us or download the PDF.

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Continuous strand furnace (wire rod bright annealing furnace)

Continuous strand furnace (wire rod bright annealing furnace)

Capable of heat treatment for a wide variety of materials such as stainless steel and non-ferrous metals.

At San Furnace, we specialize in continuous-type "Continuous Strand Furnace (Wire Bright Annealing Furnace)." We are capable of heat treating wire materials such as stainless steel wire and non-ferrous metals like titanium alloys. We listen to your requirements regarding processing volume, work size, applications, and upstream/downstream processes, and we propose the optimal strand furnace, including surrounding areas. 【Product Examples】Common products made with strand furnaces: ■ Staples ■ Eyeglass frame materials ■ CPU heat pipes ■ Fishing hooks ■ Wire for springs ■ Wire for bolts and nuts ■ Wire mesh ■ Marker pipes for catheters ■ Compensation wire materials ■ Welding rods ■ Thermocouple fine wires By innovating the control panel programs, we can also reduce power costs and improve work efficiency. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. *For more details, please contact us or download the PDF.

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Sintering furnace [Dedicated continuous furnace for MIM]

Sintering furnace [Dedicated continuous furnace for MIM]

Continuous processing from degreasing to firing and sintering is possible.

We can continuously process from the debinding process to the firing and sintering processes. Additionally, automatic transport from the debinding process can also be designed. We will propose suitable equipment according to the customer's installation space and usability. 【Problem Solving】We have addressed the following issues: ■ It's a waste to dispose of hydrogen exhaust gas. ■ Temperature changes in the pusher furnace are done manually. ■ Speed switching was done with limit switches, but there were issues with switch misalignment. The "firing furnace and sintering furnace" can mass-produce high-precision parts and are used in the manufacturing of various mechanical components, including automotive parts. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. *For more details, please contact us or download the PDF.

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Vacuum tempering furnace

Vacuum tempering furnace

In batch type processes, it is possible to quickly cool the treated material during the cooling phase after vacuum heating by introducing atmosphere gas into the furnace and using a heat exchanger.

A "vacuum furnace" maintains luster and enhances the value of metal materials. Since post-processing such as acid cleaning and degreasing is unnecessary, work efficiency increases, and energy-saving effects can be expected. When heat treatment is performed in a vacuum atmosphere, it facilitates the degreasing and degassing of organic substances adhered to the surface of metal materials, resulting in a surface that exhibits the inherent luster of the metal after processing. 【Features】 ■ It is possible to enhance the value of metal materials by maintaining their luster. ■ Work efficiency improves as post-processing such as acid cleaning and degreasing is no longer required. 【Examples of Products】 Common products made in a vacuum furnace ■ Bicycle gear ■ Fasteners ■ Bearings ■ Tools ■ Stainless steel gears ■ Orthodontic brackets ■ Chain components ■ Hinges for laptops 【Case Studies】 ■ Want to anneal copper without oxidation → "Vacuum Annealing Furnace" ■ Want to achieve a clean finish on processed items → "Vacuum Quenching Furnace" ■ Want to improve wettability for brazing → "Vacuum Brazing Furnace" ■ Want to improve the hot working environment around the furnace → "Vacuum Furnace" *For more details, please contact us or download the PDF.

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Vacuum heat treatment furnace

Vacuum heat treatment furnace

Seamless temperature measurement is possible in multi-room types (patented).

In heat treatment that spans multiple processing rooms, by devising the structure of adjacent rooms, it is possible to prevent atmospheric confusion and enable prompt and accurate temperature measurement. Additionally, conventional thermocouples for heat treatment equipment can be used and are easily detachable. With a "vacuum furnace," you can maintain brightness and enhance the value of metal materials. Since subsequent processes such as acid cleaning and degreasing are unnecessary, work efficiency improves, and energy-saving effects can be expected. 【Features】 ■ It is possible to enhance the value of metal materials by maintaining brightness. ■ Work efficiency improves as subsequent processes such as acid cleaning and degreasing are no longer necessary. 【Problem-Solving Examples】 We have addressed the following challenges: ■ Required hardness cannot be achieved due to heat loss during oil quenching. ■ We want to automate the process of pre-cleaning → carburizing → oil quenching → oil cleaning → tempering. ■ We want to digitize the results of heat treatment and the history of the processes. 【Implementation Examples】 ■ We want to anneal copper without oxidation → "Vacuum Annealing Furnace." ■ We want to achieve a clean finish on the surface of processed items → "Vacuum Quenching Furnace." ■ We want to improve the wettability of brazing → "Vacuum Brazing Furnace." ■ We want to improve the hot working environment around the furnace → "Vacuum Furnace." *For more details, please contact us or download the PDF.

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Non-ferrous metal heat treatment furnace

Non-ferrous metal heat treatment furnace

Precise temperature control is possible under strict temperature management and oxygen concentration management.

Non-ferrous metals require strict temperature and oxygen concentration management. We offer tailored heat treatment proposals for materials that require high levels of expertise, and we can manufacture them to order using technology that complies with AMS standards (American Aerospace Standards). At San Furnace, we can propose heat treatment furnaces for the following non-ferrous metals: ● Magnesium alloys ● Titanium alloys ● Copper and copper alloys ● Zinc ● Silver and precious metals ● Molybdenum ● Tungsten ● Cobalt ● Nickel 【Features】 ● Various atmosphere gases can be introduced ● We provide total support, including aftercare Since heat treatment methods vary according to the properties of the materials, we will propose industrial furnaces tailored to your specific applications. 【Product Examples】Common products made using non-ferrous metal heat treatment furnaces: ■ Aluminum and copper wires ■ Medal awards ■ Eyeglass frame materials ■ Large marine diesel engines ■ Large aluminum tanks ■ Cylinder heads ■ Aluminum electrolytic capacitors We can also propose automation, energy-saving measures, and safety improvements for industrial furnaces. Please feel free to consult with us.

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Aluminum heating furnace

Aluminum heating furnace

It is possible to produce precise temperature distribution.

Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity of electricity and heat. Its characteristics can be enhanced through heat treatment. By performing thermal calculations and simulations during the design phase, it is possible to accurately control the temperature within the furnace, allowing for the desired quality and properties of the treated materials. 【Features】 ● Compliance with AMS standards (American aerospace heat treatment standards) is possible. ● Capable of producing precise temperature distributions. ● Handling of batch continuous furnaces is available. 【Main Aluminum Heat Treatment Furnaces】 ■ Pot-type aluminum solution aging furnace (T5, T6) ■ Roller hearth aluminum aging furnace (T5) ■ Tray-type aluminum solution aging furnace (T5, T6) ■ Tray pull-pusher type aluminum solution aging furnace (T5, T6) ■ Tray-type aluminum sand baking furnace If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out.

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Stainless Steel Heat Treatment Furnace [Continuous Furnace]

Stainless Steel Heat Treatment Furnace [Continuous Furnace]

With precise tension control technology, it is possible to manufacture heat treatment furnaces for stainless steel materials with a thickness of 3 μm.

Stainless steel is used in machine parts and buildings due to its excellent corrosion resistance and strength. At San Furnace, we provide total support from design, manufacturing, installation, to maintenance. Additionally, we select high-quality consumables such as heaters and thermocouples that can be used for a long time. 【Features】 ● Bright heat treatment of strip steel and wire rods is possible. ● We handle the "strand-type wire annealing furnace" for heat treating wire rods. ● Customization of temperature measurement settings and safety devices within industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Type】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, hardening, tempering 【Main Stainless Steel Heat Treatment Furnaces】 ■ Bright Annealing Furnace ■ Tension Annealing Furnace ■ Stress Relief Furnace ■ Mesh Belt Annealing Furnace ■ Roller Hearth Annealing Furnace ■ Strand-type Bright Annealing Furnace If you have any concerns regarding stainless steel heat treatment, please feel free to consult us.

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Stainless Steel Heat Treatment Furnace [Industrial Furnace]

Stainless Steel Heat Treatment Furnace [Industrial Furnace]

Customization of temperature measurement settings and safety devices in industrial furnaces is also possible.

By conducting thermal calculations and simulations during the design phase, we can accurately control the temperature inside the furnace. Additionally, we can manufacture products tailored to our customers' needs, including safety measures. At Sun Furnace, we provide total support from design and manufacturing to installation and maintenance. We also select high-quality consumables such as heaters and thermocouples that can be used for a long time. 【Features】 ● Bright heat treatment of materials such as strip steel and wire rods is possible. ● We handle "strand-type wire annealing furnaces" for heat treating wire rods. ● Customization of temperature measurement settings and safety devices within industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Grade】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, hardening, tempering 【Case Studies】 We have solved the following challenges: ■ Want to press and anneal stainless steel plates ■ Tension annealing furnace ■ Want to improve hydrogen gas sealability in the annealing of stainless steel plates If you have any concerns regarding stainless steel heat treatment, please feel free to consult us.

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Continuous strand furnace: Reducing power costs and improving work efficiency.

Continuous strand furnace: Reducing power costs and improving work efficiency.

The timer function allows for flexible temperature control inside the furnace, and there is no waiting time for startup.

When the furnace equipment is not in operation during the weekend, it may be more cost-effective and better for equipment degradation to maintain a low temperature rather than completely shutting down the furnace. Depending on the combination of equipment in the control panel, it is possible to keep the temperature low over the weekend and automatically set the furnace to the desired operating temperature at the beginning of the week. 【Specifications】 ● Temperature: 1150℃ ● Effective dimensions: 20A×L2000×4 pieces ● Atmosphere: Hydrogen / Nitrogen ● Application: Annealing of various pipes ● Materials processed: Stainless steel / Brass pipes ● Processing capacity: 160kg/h ● Electrical capacity: 13kW 【Features of the Sun Furnace Wire Annealing Furnace】 ■ Custom design for furnace body and annealing tube It is possible to flexibly respond to the length and size of the furnace based on processing speed, wire diameter, and processing conditions of the introduced gas, as well as considering the maintenance shape of the furnace according to the relationship with upstream and downstream equipment and the installation location. ■ Cost reduction We can propose equipment that can reduce running costs during normal operation. ■ Quality We select high-quality consumables such as heaters and thermocouples that can be used for a long time. *For more details, please refer to the PDF document or feel free to contact us.

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