Order Production Management System "SmartProcess-BR"

basic information

This is a system centered on engineering management (MES) and performance collection. By issuing work instructions with barcodes and having them scanned on-site to input performance data, the progress of the process can be monitored on the screen. Utilizing a wireless barcode reader allows for real-time progress verification. By using the tablet option, it is also possible to input daily performance data from the field. Options for inventory, ordering/purchasing, and sales are also available.

Price information

From 500,000 yen - In the case of cloud implementation, it starts from 4,000 yen per unit (application only).

Price range

P3

Delivery Time

Applications/Examples of results

The company, which processes parts through individual order production and repetitive order production, utilizes a comprehensive system from production to sales, as well as process management at the departmental level within the factory.

Detailed information

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  Information is entered from a CSV file, from the master, through manual input each time, or by copying past information for parts that consist of a single product number. In cases where the product number differs each time, such as for prototypes, direct input can be done without master registration, allowing for a smooth start.

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  Input the process steps for each component. Using methods such as specifying from the master, using templates, copying from past records, or entering data as needed, input the processing steps for the components, evaluation times, and equipment used. If there is information in the master for the drawings, videos, photos, and procedure manuals for each component, it can be confirmed on the screen while checking.

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  By using barcodes to input actions such as start, pause, and completion in response to production instructions, the progress status of each part's process can be viewed. By displaying each status in different colors, it allows for a visual confirmation of how far along the process is.

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  You can change the schedule (rescheduling) using mouse operations based on the planned schedule in the production instructions while monitoring the load conditions of the processes and equipment. Since the load conditions for each process and equipment are visible, you can allocate tasks to areas with less load, enabling work leveling.

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  Since the planned and actual man-hours are visible in a graph by production number unit, the progress rate of costs against the planned man-hours can be checked in real-time. The breakdown of costs can also be confirmed down to each component and process through drill-down analysis.