Zinc Anti-Corrosion Material ZAP Series [Mechanism of Corrosion Promotion in Piping Supports]
ZAP Series
This is an introduction to the mechanism of corrosion promotion in piping support structures.
For the corrosion of piping supports, we recommend the ZAP series of anti-corrosion materials based on zinc from Mitsui Mining & Smelting, which enables a significant reduction in rust prevention costs and prolongs the lifespan of equipment!
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basic information
■□■Mechanism■□■ The piping support structure may experience a more severe corrosion environment compared to general areas due to the combined effects of the factors listed below, potentially leading to various corrosion incidents. 【Promoting Factors】 ■ Water tends to accumulate (long wetting time) - The shape tends to trap water (rainwater and condensation accumulate along the piping) - Debris and dust can easily accumulate, leading to capillary condensation ■ Wear of coatings and piping due to thermal expansion and contraction - Piping moves relative to the support structure due to thermal expansion, causing significant friction at the contact points, which leads to early peeling of the coating. - The corrosion products that form afterward repeat the peeling and regeneration process, resulting in significant wear of the piping (it can be considered a type of erosion-corrosion). ■ Structurally, an oxygen concentration cell is formed - An oxygen concentration cell is formed between the contact points of the piping and the support structure, as well as the surrounding areas. ■ For more details, please contact us.
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Applications/Examples of results
Inside plants such as oil refineries, piping systems for transporting water, steam, gas, and other substances are laid out like a network. Among these, the contact points between the piping and the supports are exposed to harsh corrosion environments due to electrochemical actions and thermal expansion. As a result, rust progresses quickly, and in the worst-case scenario, holes can form, posing a high risk of environmental issues and disasters. Therefore, corrosion protection for piping supports is crucial for risk management.
Company information
The ZAP series is based on zinc, which is widely used as a corrosion-resistant material, and demonstrates excellent rust and corrosion prevention capabilities.