Rubber extrusion products, rubber cords, round cords, square cords, trapezoidal, design, and manufacturing services.
Extruded products Rubber cord design and manufacturing services
Rubber extrusion product design and manufacturing services. We can create the desired cross-sectional shape with rubber cords. Materials: silicone rubber, EPDM rubber, and others.
Manufacturer of rubber press products, extruded products, and various other processed goods. This is an introduction to Kimoto Rubber Industry's "Extruded Products Rubber Cord Design and Manufacturing Service." Features: - We can manufacture cord-shaped rubber and rubber sponge using an extruder. - Extruded products, often used as cushioning materials, joint materials, and sealing materials, can be produced in various cross-sectional shapes. - Custom shapes can also be manufactured. - Rubber cords can be cut to your desired length using the latest cutting machines. - During cutting, text insertion and marking can be done using inkjet printing. - Vulcanized joints can be made into ring shapes using a joint press. Products: Rubber sponge cords, butyl seals, joint rubber, cable protectors, round rubber cords, square rubber cords, tube rubber, square tube rubber, custom-shaped rubber cords. For more details, please download the catalog or contact us.
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basic information
What is extrusion molding? Extrusion molding involves feeding material into an extruder and shaping it through a die, similar to how "tokoroten" (a type of Japanese noodle) is made. It is a suitable manufacturing method for producing long objects with the same cross-section. We handle cord-like rubber, rubber sponge, and resin materials. These are often used as cushioning materials, joint materials, and sealing materials, and we offer a variety of materials and cross-sectional shapes. It is also possible to manufacture custom shapes upon request, so please contact us directly for inquiries. Advantages: - Suitable manufacturing method for long objects with the same cross-section - Lower die costs compared to press molding - Abundant standard shapes Disadvantages: - Complex shapes are difficult to mold even with the same cross-section - Precision is not as high as with press molding Regarding product inquiries and estimates: If you are considering extrusion products, please provide the following specifications: - Application - Load on the rubber - Material and hardness - Drawings - Quantity * If you do not have a drawing, a hand-drawn sketch with detailed dimensions is acceptable. If you have any questions or concerns, please feel free to contact us.
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Applications/Examples of results
Examples of products made by extrusion molding: car stoppers, corner guards, butyl seal (unsulfurized butyl), cable protectors, rubber sponge cords, Neolon (cord-shaped CR sponge), Suncolor (high-performance sponge), rubber cords (joint rubber), sealing materials and rubber rings, car stoppers, cushioning materials, protective materials.
Detailed information
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What is butyl seal? It is a sealing material primarily made of butyl rubber and is produced through extrusion molding. It possesses the elasticity of vulcanized rubber and the plasticity of putty-like sealing materials, allowing it to adhere to objects of any shape and create a completely waterproof seal. Additionally, it has excellent chemical resistance and weather resistance, making it suitable for use in various fields. Shapes: rectangular, round, sheet, rectangular with sponge, round with sponge Sizes: Rectangular: thickness 1mm × width 10mm and up Round: from φ3 *For detailed dimensions, please contact us directly. *For orders below 500m, please consult us separately.
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What is rubber sponge cord? It is a cord-shaped rubber sponge made from foamed rubber. It is widely used in automotive, motorcycle, railway vehicles, ships, aircraft components, as well as in OA equipment, home appliances, and construction sealants and cushioning materials. We also offer options such as adhesive tape and cutting to specified lengths. If you are considering rubber sponge cords in shapes or specified colors not listed here, or with high resilience, flame retardancy, ultra-softness, or corrosion-resistant formulations, please contact us directly. Advantages - Used as a sealing material due to its independent foaming. - More resistant to flattening than resin sponge. - Excellent cushioning properties. - Available in a wide range of sizes. Disadvantages - More prone to flattening compared to rubber. - Has a tendency to retain a coil shape. - Silicone sponge and fluorine rubber sponge are expensive.
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Large Rubber Products: Molding of large products is possible with a heat press machine measuring 2m x 2m. Large mats and other items can be formed using a press machine with a heating plate of 900W x 1800L. Rubber Cord Joint: Cord products can be vulcanized and bonded using a joint press. Rubber Cord Manufacturing: Rubber cords can be produced using an extruder (automatic vulcanization). Rubber Prototyping: It is possible to create the desired shape from rubber sheets through cutting and bonding processes, starting from just one piece.