Recycling of discarded carpet tiles without separation. Recycled sheets for building materials and industrial materials that utilize their composite characteristics.
This is a recycled composite material created by collecting and crushing used carpet tiles, utilizing their constituent materials to form sheets. The aim is to reuse the nylon, polyester, glass, PVC, calcium carbonate, and other materials contained in the carpet tiles as a composite material without finely separating them, for new applications. It is intended not only to provide environmental value as a recycled material but also to leverage the properties of the original materials in their next use. We anticipate applications in underfloor materials, wall materials, sheets for machinery and equipment, and core materials for construction, and we will accommodate prototypes and joint development tailored to the required thickness, hardness, and composition.
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basic information
- Raw material: Recycled material derived from used carpet tiles - Main components: Nylon, polyester, glass, PVC, calcium carbonate - Shape: Sheet form - Thickness: Prototype consideration based on application and requirements - Hardness/Flexibility: Adjustment considerations based on formulation and molding conditions - Surface specifications: Adjustment considerations based on application - Layering with other materials: Composite adjustments with non-woven fabrics, films, paper, aluminum foil, etc. * Sound insulation, vibration damping, flame retardancy, etc., will be evaluated and optimized according to application.
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Applications/Examples of results
*Currently under consideration. The anticipated items are as follows: - Underfloor sheets, raised floor and OA floor base materials - Structural materials for walls, partitions, and ceilings - Underlay and protective materials around machinery and equipment - Structural materials for building panels and boards - Temporary, protective, and covering sheets - Various soundproofing materials, vibration control materials, and fire-resistant building materials - Other new applications utilizing recycled composite sheets*
Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)
