Overwhelming labor savings and lead time reduction through the elimination of the assembly process itself with 'integrated molding'!
We would like to introduce our technology for integrally molding vacuum-formed products and other materials with expanded polystyrene. The moment the molded product arrives, the parts are already assembled, directly contributing to labor-saving on the line and reducing production lead times. By using insert parts as the core, we can add functions such as "screw fixation" and "high rigidity bearings," which are difficult to achieve with expanded polystyrene alone. The ability to mold and fix dissimilar materials (vacuum-formed products and injection-molded products) simultaneously with expanded polystyrene is our greatest strength, as it completely eliminates the need for the assembly processes that were traditionally required. [Features] ■ Realization of zero work steps ■ Increased design flexibility ■ Optimization of total costs *For more details, please feel free to contact us.
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basic information
**Benefits of Utilization** - Reduction or elimination of labor costs through the reduction of assembly processes - Shortening of manufacturing lead time (reduction of time from parts supply to completion) - Elimination of quality variations by operators (prevention of assembly mistakes) - Simplification of inventory management through reduction in the number of parts - Effective use of factory space (reduction of assembly lines and jigs) *For more details, please feel free to contact us.*
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Applications/Examples of results
【Expected Use Cases】 ■ Integration of reinforcement materials and fixed components in the bathtub pan of the bus unit ■ Realization of high value-added products through the integration of insulation materials and functional components *For more details, please feel free to contact us.
Company information
Kojima Industrial Co., Ltd. sells expanded polystyrene across various industries, from boxes to components. We can provide suggestions for any usage of expanded polystyrene. Additionally, since we have special contracts with major freight transportation companies, we can deliver anywhere in the country at reasonable prices, from small lots to large lots. Please leave the manufacturing, sales, and recycling of expanded polystyrene to us.
