What is the optimal solution for the manufacturing methods and materials of water edges, metals, and complex three-dimensional shapes?
The image is a complex-shaped metal artwork installed by the waterside. To accommodate the ultra-complex shapes based on the artist's sensibility, we adopted mold-less casting "Digital Cast" based on 3D data. For installation in outdoor waterside locations, we used a corrosion-resistant duplex stainless steel casting "SCS11." ■ Features of Mold-less Casting Digital Cast - The shortest delivery time is one week. It enables speedy production, perfect for prototyping and development. - You can choose from over 70 types of materials, including iron, stainless steel, and copper. It also accommodates special steels and high-strength aluminum materials like "A7075." - Production is possible from a single piece. - No mold costs. - Ideal for prototyping and strength verification with multiple materials. - Smooth transition from prototyping to mass production through casting. ■ Features of SCS11 - Compared to general austenitic stainless steel, it has excellent corrosion resistance in chloride environments. - High corrosion resistance suitable for use in underwater, marine, and offshore environments. - Proven track record in a wide range of fields, including offshore/underwater equipment, medical devices, food equipment, and outdoor facilities. - Slightly higher cost compared to general stainless steel, but contributes to total cost reduction through longer lifespan. We will propose the optimal manufacturing method, material, and shape based on your application and installation location. Please feel free to consult with us.
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.