[To the person in charge of design procurement] Casting from one piece! Easy improvements with Susumu.
Why not try various shapes and materials using an easy-to-work casting method?
【Current Situation】 1. Concerns about the strength of the welded parts 2. Inability to completely eliminate the risk of corrosion ↓ 【Improvement Points】 1. Changed the welded parts to an integrated shape to increase strength! 2. Tested and adopted a rust-resistant material [SCS11] for mass production! In this way, we were able to resolve the concerns we had with the conventional products all at once. The key points of Digital Cast are as follows: ☑ Shortest delivery time is 1 week ☑ More than 70 types of materials (casting materials) available for selection ☑ Can be produced from a single piece ☑ No mold cost Let's easily prototype and verify various ideas using the casting method [Digital Cast] that allows for production from a single piece without the need for molds! We also welcome inquiries for prototypes and small lot mass production with an eye on mass production! We will flexibly respond to your requests, so if you have parts under consideration for weight reduction or shape changes, please feel free to contact us. 【What is Digital Cast?】 A method of producing metal products by creating a resin model with a 3D printer and then following a process similar to lost-wax precision casting using that model as a prototype. We can accommodate castings in as little as 1 week, starting from a single piece. We will provide proposals that offer advantages even in development and prototyping.
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**Digital Cast of Castem** ■ Process 1. 3D Printing Shape the model using a 3D printer (resin material). 2. Ceramic Coating Apply 4 to 6 layers of ceramic liquid and powder to the wax tree. 3. Mold Firing Completely eliminate the 3D printed model at high temperatures to fire the ceramic mold. 4. Casting Pour molten metal into the mold. ■ Supported Size Up to 500 mm square. ■ Steel Types We can accommodate a wide range of needs, including iron, stainless steel, aluminum, copper (including pure copper), special alloys (such as duralumin A7075 and nickel alloys), heat-resistant steel, tool steel, and high-speed steel.
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
