Non-destructive and non-contact internal inspection and measurement. We solve your inspection issues with CT scanning.
The image is an illustration of the point where the wire has been cut. By visualizing the components and circuits used inside electronic devices, you can confirm the key points for wiring arrangements. It is possible to gain insights when enhancing the functionality, miniaturization, and lightweight design of devices. Castem offers CT scan services using the Nikon MCT225. We can either hold your samples or allow you to scan them with our staff accompanying you. 【Transmittance Capability】 There are limitations on transmittance capability depending on the material. Resin: 170mm Aluminum: 70mm Titanium: 45mm Iron: 15mm Heavy Metals: Not scannable By conducting a CT scan, it is possible to analyze internal defects, create 3D data, and measure internal dimensions. If you are interested, please feel free to contact us.
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basic information
【Equipment Overview】 Nikon Solutions MCT225 Imaging Method: Cone Beam CT X-ray Source: 225kV Microfocus Tube Maximum Tube Output: 225W Maximum Focus Diameter: 3μm Magnification: 1.6× to 150× Resolution: 1.33 to 125μm X-ray Detector: 16bit 4M Pixel Flat Panel Detector (FPD) Maximum Sample Weight: 50kg (up to 5kg for dimensional evaluation)
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Applications/Examples of results
- Non-destructive measurement of errors during mold assembly - Detection of voids in rubber gaskets for injection molded products - Detection of small internal defects - Visualization of fiber orientation in injection molded products - Aging deterioration of drive components - Confirmation of motor insulation failure - Detection of foreign matter contamination in TIG welding - Internal visualization after insert molding
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Company information
With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.