[Improvement Case] Long-lasting coolant with nanobubbles! Nanobubble generator
i-TOOL Nano Booster
Long-lasting coolant with nanobubbles! For improving factory environments and extending coolant lifespan, the nanobubble generator "i-TOOL Nano Booster."
We would like to introduce a case study of improvements achieved through the introduction of the i-TOOL Nano Booster at a metal processing customer. In the metal processing factory, the deterioration of coolant fluid had been a challenge for some time, causing decay and the growth of bacteria that negatively affected the entire machine tool. The focus turned to the nano-bubble generator "i-TOOL Nano Booster." Initially introduced with skepticism on a 5-axis machine equipped with a multi-face pallet, this machine had a low operating rate, and coolant stagnation was noticeable, leading to the assumption that coolant decay was inevitable. However, one year after its introduction, monitoring by the coolant oil manufacturer Brother Switzerland Group Japan revealed the astonishing result that the coolant fluid had hardly deteriorated at all. Building on this success, additional installations were made on other equipment where coolant decay had occurred, and it has now been considered to standardize the installation of the Nano Booster on future equipment. <Improvement Effects of Nano Booster Introduction> - Prevention of coolant decay and reduction of unpleasant odors - Reduction of maintenance costs - Alleviation of the burden on operators, etc. For more details, please visit our website or feel free to contact us.
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basic information
【Lineup】 Flow rate: 5L/10L/15L/30L 【Specifications】 Pressure: 0.2–7.0MPa Applicable: Water-soluble coolants, aqueous cleaning solutions, cooling water, etc. Temperature: Maximum 50℃ Liquid nature: Weakly acidic to weakly alkaline The Decay Process of Coolant Liquid: Why Does Coolant Liquid Decay in the First Place? Anaerobic bacteria, which are the cause of coolant liquid decay, thrive under specific conditions and lead to the deterioration of coolant liquid. It is believed that anaerobic bacteria proliferate due to the following factors: ◆ Lack of oxygen in the coolant liquid When coolant liquid stagnates in areas with low oxygen supply, such as the bottom of tanks or inside pipes, it creates an environment conducive to the activity of anaerobic bacteria. This is particularly common in machines with low operating rates, where liquid circulation is insufficient, leading to a higher likelihood of oxygen deficiency. ◆ Accumulation of organic matter During operation, if cutting oil, metal powder, dust, or grease from workers' hands and clothing mix into the coolant liquid, these substances serve as food for anaerobic bacteria, promoting their proliferation. ◆ Changes in temperature and pH An increase in the temperature of the coolant liquid within a certain range and a decrease in pH create an environment that is favorable for the proliferation of anaerobic bacteria.
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Applications/Examples of results
Effect of i-TOOL Nano Booster The "i-TOOL Nano Booster" is expected to suppress the growth of anaerobic bacteria and delay coolant corrosion by generating fine nanobubbles within the coolant. This makes it possible to reduce the frequency of troublesome coolant treatments and suppress unpleasant odors such as decay smells. It significantly contributes to improving the factory environment and extending the lifespan of the coolant. This product can be directly incorporated into the piping of machine tools and cleaning machines. For more details, please visit our website or feel free to contact us.
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Company information
We are a specialized trading company for machine tools that started operations as Izushi Shoten in Kyoto in 1910, dealing in cast iron materials, conductive tools, and belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. Being entrusted with the role of contributing to the development of manufacturing is both our mission and our joy. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We will continue to contribute to our customers' profits and, without hesitation, work hard for the development of society, delivering unconventional services, which we refer to as "creating value." Please look forward to it.