[Successful Implementation Case] Reduced coolant dilution work time by 230 hours annually!
i-TOOL Automatic Dilution Valve
Eliminating quality variation with automatic coolant dilution! Introducing a successful case that prevents equipment troubles and leads to an annual cost-effectiveness of approximately 750,000 yen.
Achieve improved work efficiency and stable operation with automatic coolant dilution! We present a success story from Yokota Industrial Co., Ltd. with the introduction of the "i-TOOL Automatic Dilution Valve." Founded in 1919, Yokota Industrial Co., Ltd. has been engaged in the manufacturing of portable power tools that support manufacturing sites for many years. In the field, the dilution of coolant has posed challenges such as "the hassle of moving" and "variability in concentration adjustment," leading to significant losses in work time and increased burdens on workers. Additionally, variability in dilution by workers caused inconsistencies in coolant quality, resulting in equipment downtime and impacts on product delivery schedules. As a result of introducing the "i-TOOL Automatic Dilution Valve," the company achieved a reduction of approximately 230 hours in annual work time, with zero occurrences of equipment troubles! Furthermore, they realized a cost-effectiveness of about 750,000 yen. [Improvement Points from the Introduction of the Automatic Dilution Valve] ■ Improved work accuracy: Automatically achieves a consistently stable dilution ratio. ■ Reduced work time: Significantly cuts down the time and effort required for dilution tasks. ■ Stabilization of quality: Eliminates variability in dilution by workers, leading to improved quality. For more details, please visit our website or feel free to contact us.
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basic information
【Product Lineup】 - Coolant Dilution Device IDE-CK1 Option: Bracket - Type with Poly Tank for Concentrate IDE-PO-CK1 - Automates the replenishment and stopping of coolant fluid IDE-AU-CK1 - Automatic Water Supply Timer Specification IDE-TM-CK1 This product was developed to reduce the burden of daily dilution tasks, improve heavy labor, and maintain a clean workplace environment. We are committed to finding and selling products that allow everyone to work safely and comfortably. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
Do you have any concerns like these when diluting coolant? ■ It's bothersome to make it multiple times. ■ In summer, it evaporates quickly, and if it foams up after stirring it several times, it incurs the cost of defoamer and becomes prone to spoilage. ■ The pail is heavy, which can hurt your back, and transporting it is a hassle, plus cleaning up after spilling oil is difficult. ■ It's a waste of time to make dilution water for cutting fluid. ■ Cutting fluid spills and makes the floor dirty. *For more details, please refer to the PDF document or feel free to contact us.
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Company information
We are a specialized trading company for machine tools that started operations as Izushi Shoten in Kyoto in 1910, dealing in cast iron materials, conductive tools, and belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. Being entrusted with the role of contributing to the development of manufacturing is both our mission and our joy. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We will continue to contribute to our customers' profits and, without hesitation, work hard for the development of society, delivering unconventional services, which we refer to as "creating value." Please look forward to it.