Switching from cutting to MIM manufacturing increases mass production efficiency! Cost reduction through gradual processing as well.
MIM (Metal Injection Molding) method, which is skilled in micro components. A metal forming technology that excels in mechanical strength, has a beautiful surface, and offers high dimensional accuracy.
By switching the manufacturing of metal parts, which were traditionally produced through cutting processes, to the MIM (Metal Injection Molding) method, we have improved mass production capabilities and reduced lead times. Additionally, by reducing the weight of the materials, we have achieved cost reductions. Material: SUS304L Size: 17×13×8 ーーーーーーーCastem's MIM Methodーーーーーーーー 【Features】 Specializes in fine three-dimensional complex shapes and has superior mechanical strength compared to conventional sintered products. It produces metal molded parts with a clean surface and high dimensional accuracy. 【Cost Performance】 Over 90% of production is carried out at our fully owned overseas factories. We manufacture molds in-house, and depending on the lot size and shape, we can offer multiple patterns for mold production, allowing for proposals to reduce initial mold costs. 【High-Quality System】 Both domestic and overseas factories are ISO 9001 certified, ensuring a robust management system for quality control. With domestic staff stationed on-site, we have extensive experience in educating local staff and managing factory operations over many years. 【Risk Management】 We have multiple base factories in Japan, Thailand, the Philippines, and Colombia, which prevents dependency on a single factory. This broadens our options for response in emergency situations, leading to stable supply.
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basic information
Material: Iron, stainless steel, titanium, etc. Size: Approximately a few mm to φ50-80, from under 1g to 100g, wall thickness 0.2mm to 5mm Lot: 1 to 100 pieces Precision: 0.1mm to 1/100mm *For more details, please feel free to contact us through our website.
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Applications/Examples of results
【Product Examples】 - Screw (Aerospace-related)…Material: 64Ti, Size: Φ12 - Inner Tube (Construction-related)…Material: SUS440C, Size: 40×18×18 - Plate Cylinder Spool End (Printing Equipment-related)…Material: SUS630, Size: Φ25×20t - Side Pusher (Machinery-related)…Material: SUS630, Size: 11×11×9 - Screw Receiver (Medical Equipment-related)…Material: SUS316L, Size: 8×6×5 - Holder (Food-related)…Material: SUS316L, Size: 50×9.5×6
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.