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  6. Next-generation casting technology reduces costs by 80%! 【Digital Cast】

Next-generation casting technology reduces costs by 80%! 【Digital Cast】

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last updated:Mar 30, 2026

キャステム
キャステム
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Solving on-site issues with next-generation casting technology!

"Castings are not suitable for prototyping or small lot production." —Don't you think so? With Castem's "Digital Cast," you can produce casting parts from just one piece without molds by utilizing 3D printing. The freedom of shape is also high, and you can significantly reduce lead time, costs, and labor. 【Cost Reduction Example】 The part in the thumbnail is a CG manifold that was previously made by machining two parts and then welding them together. Additionally, due to the special material Inconel 625, it was sourced from overseas processors, making it a quite costly part in the past. However, by creating it as a single molded piece, we achieved a cost reduction of up to 80% and improved strength. "Shapes that cannot be achieved by machining" and "I want to verify with the same material as the final product." We can solve such concerns in the development field with next-generation precision casting technology, Digital Cast. If you have 3D data, just leave the rest to us. We will provide precision cast products quickly!

    Fastening hardwareDisaster prevention fittingsJoints between components
0625_サムネ

Next-generation casting technology reduces costs by 80%! 【Digital Cast】

0625_サムネ (1).jpg
0625_サムネ (1).jpg
  • Related Link - https://castem-digitalcast.com/

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basic information

- Compatible metal materials... Over 70 steel types - Estimated lead time... About 2 to 4 weeks - Compatible sizes... Approximately 500 mm square - Areas of expertise... Simple to complex shapes High flexibility in size and material with single delivery time

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Applications/Examples of results

Industrial machinery, semiconductor components, aerospace parts, golf club heads, turbochargers Prototype verification of complex shapes, strength verification of cast products, prototype verification with material changes, production of original parts, etc.

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Foundry's Crafting Recipe

Foundry's Crafting Recipe

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Castem Co., Ltd. Exhibits at Foundry Tech + Expo 2026, Solving Manufacturing Cost, Design, and Procurement Issues at the "Parts Window"

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Castem Co., Ltd. will exhibit at the first domestic specialized exhibition for casting-related products and services, "Foundry Tech + Expo 2026," which will be held at Tokyo Big Sight from September 9 (Wednesday) to September 11 (Friday), 2026. We will provide proposals tailored to our customers' challenges from the perspective of "method conversion through three casting methods," addressing familiar issues in manufacturing such as reviewing component costs, improving design flexibility, and responding to small lot procurement. At our booth, we will conduct casting demonstrations that have been well-received in the past, as well as display award-winning works from international casting contests. You will be able to see the potential of casting technology through actual examples. We hope to attract a wide range of attendees from departments such as design, development, procurement, and production technology. If you have any concerns regarding components, please consult the "Component Inquiry" at the Castem booth. Exhibition Name: Foundry Tech + Expo 2026 Dates: September 9 (Wednesday) to September 11 (Friday), 2026, 10:00 AM to 5:00 PM (until 4:30 PM on the last day) Venue: Tokyo Big Sight (3-11-1 Ariake, Koto-ku, Tokyo) Exhibit Booth Number: South Hall 4, B011

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Leave it to us for precision metal parts! We introduce products from lost-wax precision castings and MIM (Metal Injection Molding) that we have cultivated over many years.

Notice of Participation in the Kanto Mechanical Components Technology Exhibition [Leave it to us for precision metal parts!]

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Castem Co., Ltd. will be exhibiting at the "Monozukuri World Tokyo Machine Element Technology Exhibition" to be held at Makuhari Messe from July 9 (Wednesday) to July 11 (Friday), 2025! We will showcase our proud casting and metal processing technologies as we celebrate our 55th anniversary this year. Attendees can experience our lost-wax precision castings developed since our founding, presentations on mold-less casting "Digital Cast," and live casting demonstrations, providing a real technical experience. Please also utilize our technical consultation booth where you can compare optimal manufacturing methods. 【Exhibition Overview】 Event Name: "Monozukuri World Tokyo Machine Element Technology Exhibition" Dates: July 9 (Wednesday) to July 11 (Friday), 2025, 10:00 AM to 5:00 PM Venue: Makuhari Messe (2-1 Nakase, Mihama-ku, Chiba City, Chiba Prefecture) Exhibition Booth Number: Hall 3, 14-1 Pre-registration allows for smooth entry. We look forward to seeing you all! ↓You can register for your entry badge from the link below↓ https://www.manufacturing-world.jp/tokyo/ja-jp/register.html?cat=visitor

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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.

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