Solving on-site issues with next-generation casting technology!
"Castings are not suitable for prototyping or small lot production." —Don't you think so? With Castem's "Digital Cast," you can produce casting parts from just one piece without molds by utilizing 3D printing. The freedom of shape is also high, and you can significantly reduce lead time, costs, and labor. 【Cost Reduction Example】 The part in the thumbnail is a CG manifold that was previously made by machining two parts and then welding them together. Additionally, due to the special material Inconel 625, it was sourced from overseas processors, making it a quite costly part in the past. However, by creating it as a single molded piece, we achieved a cost reduction of up to 80% and improved strength. "Shapes that cannot be achieved by machining" and "I want to verify with the same material as the final product." We can solve such concerns in the development field with next-generation precision casting technology, Digital Cast. If you have 3D data, just leave the rest to us. We will provide precision cast products quickly!
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basic information
- Compatible metal materials... Over 70 steel types - Estimated lead time... About 2 to 4 weeks - Compatible sizes... Approximately 500 mm square - Areas of expertise... Simple to complex shapes High flexibility in size and material with single delivery time
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Applications/Examples of results
Industrial machinery, semiconductor components, aerospace parts, golf club heads, turbochargers Prototype verification of complex shapes, strength verification of cast products, prototype verification with material changes, production of original parts, etc.
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Company information
With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
