Shall we integrate parts from multiple processes through precision casting?
【Cost Reduction Examples through Shape Modification and Integration】 In conventional products, manufacturing involved multiple processes such as laser cutting, bending, machining, and welding. However, we proposed integration using the lost-wax method. Since it can be produced using a single method, it eliminates the hassle of managing processes between steps, reduces processing through integration, and increases strength. Additionally, by checking the contact surface with the object and making that part convex, we have reduced the dimensional management range, making quality control easier. 【Castem's Lost-Wax Method】 As a lost-wax manufacturer, we have a cumulative record of over 30,000 molds, making us the leader in the industry. We excel in producing both simple shapes and complex three-dimensional shapes, including hollow, undercut, and gear shapes. We can accommodate various materials, including iron-based, stainless steel, copper, aluminum, and some customer-specified materials.
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basic information
Material: SCS13 (precision casting) Size: 132×100×87 【Lost Wax Manufacturing Process】 ■1. Mold making ■2. Wax molding ■3. Tree assembly ■4. Coating ■5. Wax removal ■6. Firing ■7. Casting ■8. Mold breaking ■9. Cutting ■10. Product inspection ■11. Machining
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*Compatible with parts for all industries. For more details, please feel free to contact us through our website.*
Detailed information
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Conventional shape
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Lost wax shape
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Lost wax shape
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Company information
With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.