An example of creating two types of jigs with upper and lower dimension limits tailored to specific usage purposes!
We would like to introduce the achievements regarding the development of dedicated inspection jigs for a machinery manufacturer, which led to improved quality. At this manufacturer, dimensions at specified locations in the drawings were measured during part inspections, using accepted products; however, there were frequent defects. After improvements were made, inspection time was reduced, and with the enhancement of the inspection system, defects due to the same issues from the production line were eliminated. 【Summary of Achievements】 ■Challenges - Inspectors did not fully understand the intended use, and calipers could not accurately capture the shape, leading to incorrect inspections. ■Results - 70% reduction in inspection time - Reduction of wasted time due to part replacements *For more details, please download the PDF or feel free to contact us.
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Welch Quality Partners is a company that thoroughly supports business improvement, quality enhancement, and the optimization of ISO 9001/14001 operations in the manufacturing industry. We provide on-site business improvement consulting, reduce defect rates through strengthened quality management, and support the maintenance and efficiency of ISO certification, allowing for improvements not only in business operations but also in quality management. Additionally, we offer spot consulting for factory diagnostics aimed at "improving productivity in manufacturing," "quality improvement," and "cost reduction."