A case where the mechanism was changed to fit from above, instead of pressing a board from the side to prevent liquid leakage as in conventional equipment!
We would like to introduce the results of improvements made to new designs of jigs at the chemical plant, which led to increased productivity. In this plant, there was a frequent occurrence of liquid leaks, requiring approximately 15 minutes of handling more than five times a day on some days, resulting in decreased productivity and loss of leaking raw materials. After the improvements, there were no occurrences of liquid leaks, leading to a reduction in handling time and raw material loss. [Summary of Results] ■ Issues - Work near rotating machinery that becomes high temperature was necessary, posing a danger. - The conventional liquid leak prevention equipment was not functioning adequately. ■ Results - With the reduction of raw material loss, daily production increased. - A reduction of 30 hours per month and a 20% increase in productivity. *For more details, please download the PDF or feel free to contact us.
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Welch Quality Partners is a company that thoroughly supports business improvement, quality enhancement, and the optimization of ISO 9001/14001 operations in the manufacturing industry. We provide on-site business improvement consulting, reduce defect rates through strengthened quality management, and support the maintenance and efficiency of ISO certification, allowing for improvements not only in business operations but also in quality management. Additionally, we offer spot consulting for factory diagnostics aimed at "improving productivity in manufacturing," "quality improvement," and "cost reduction."