Injection molded resin optimal for heat dissipation and EMC measures for various EV-related automotive components.
- Heat-conducting resin molded products - Heat dissipation and electromagnetic wave shielding resin molded products
If it is a heat-releasing and electromagnetic wave shielding resin molded product, EMC measures essential for e-Axle and on-board chargers (OBC) can also be achieved.
The electrification of automobiles requires EMC design that is more conscious of "emissions (electromagnetic interference/EMI)" and "immunity (electromagnetic susceptibility/EMS)" because they operate at high voltage and high current compared to ICE vehicles. Additionally, the challenge of "how to lighten the vehicle and extend its range" has become a proposition, leading to a significant increase in the demand for lightweight solutions across the industry. Sekisui Techno Molding's approach involves reducing weight by converting metal to resin, which also contributes to cost savings. In cases of the same shape, this results in approximately 45% weight reduction compared to metal. While many resin products significantly decrease heat dissipation and are inferior in controlling electromagnetic waves (noise) compared to metal, Sekisui Techno Molding's resin products ensure these functions. - A dual-function product for heat dissipation and electromagnetic wave shielding - ■ Heat dissipation and electromagnetic wave shielding resin molded products - Reduction of product temperature rise through thermal diffusion - Electromagnetic wave shielding performance through the addition of conductivity - Weight reduction, increased design freedom, and mass production by replacing metal products With Sekisui Techno Molding's comprehensive system, we consistently support our customers from product planning to prototype development/testing, and then to mass production and sales, ensuring they achieve their ideal products.
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basic information
■Heat dissipation and electromagnetic wave shielding resin molded products ・Realization of high thermal diffusivity in the horizontal (plane) direction ⇒ Thermal conductivity: 14 W/(m·K) ・Realization of electromagnetic wave shielding (electric field) ⇒ Surface resistance: 10^-1 Ω
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Applications/Examples of results
■Vehicle-mounted camera housing ■Millimeter-wave radar housing ■Meter cluster ■Heat dissipation fins ■Inverter cover, DC-DC converter cover ■OBC case ■e-Axle ■ADAS components ■AD components ■Shield plate ■Others, ECU case
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Since its establishment, Sekisui Techno Molding has primarily focused on injection molding and has delivered products to many industries, starting with the automotive sector. With the principles of "customer-oriented," "quality-focused," and "environmentally conscious," we aim for manufacturing that is aware of the trends of the times. We are also committed to further evolving our core molding technology and focusing on the development of high-performance resin products, civil engineering materials, and environmentally friendly products. We aim to be a company that contributes to society.