Takahashi's flying probe tester solves the challenges faced by EMS companies.
【Implementation Results for EMS Companies】 - By conducting electrical inspections from the prototype stage of the circuit board, we achieve quality assurance before mass production. - Early optimization of circuit board design and component selection contributes to reducing defects in later processes. 【Challenges Faced by Our Customers】 Cost of Recreating Jigs: With jig-based testers, it is necessary to recreate dedicated jigs every time there is a prototype or design change. Each design change requires modifications to the jigs, significantly increasing costs and time. Insufficient Response Capability to Design Changes: Conventional inspection methods make it difficult to respond flexibly to design changes. There were instances where long lead times made rapid verification at the prototype stage challenging.
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**Benefits of Introducing Flying Probe Testers** Responsiveness to Specification Changes: By utilizing a fixture-less (no fixture required) tester, it is possible to quickly respond to design changes. This allows for a smooth progression from prototype to mass production. High-Quality Manufacturing: By pursuing high quality from the prototype stage, the defect rate during mass production can be reduced. It is possible to verify the appropriateness of processes such as solder printing and reflow, where temperature management is crucial. Cost Reduction: Reduces the costs and time associated with re-manufacturing fixtures. By pre-checking and verifying mass production data, it reduces the costs related to defects during mass production. Mistake Prevention: Early detection of mistakes or wiring defects during the rework process when replacing components. Electrically verifies whether various profiles (temperature, electrical characteristics, etc.) in the prototype and mass production processes conform to specifications.
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**Effects of Implementation** Rapid problem-solving during the prototype stage: Even when design changes or component changes occur, real-time electrical inspections are conducted to quickly identify issues. Stabilization of mass production processes: By confirming the compatibility of processes and components before mass production, the occurrence of defective products is prevented in advance. Improvement of customer satisfaction: By consistently supplying high-quality products, customer trust is gained. **Application Examples** After-sales service: Checking and reconfirming electrical characteristics during circuit board repairs.
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Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, starting the assembly of transistor radios. Today, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells various electronics, including in-circuit testers (printed circuit board inspection devices) and RFID (a technology that enables information exchange through short-range wireless communication from tags containing IC information), as well as IT consulting and system solutions, both domestically and internationally. We continue to evolve as a corporate group that contributes to societal development, with textiles and electronics as our dual pillars.