Introducing a case where an environment was established within one month of implementation, allowing anyone to perform wiring work on control panels!
At Asahi Co., Ltd., which operates its business with two pillars: the design and manufacturing of control panels and the design and manufacturing of medical devices (ISO 13485 certified), there was a sense of crisis regarding the reliance on veteran workers for assembly and wiring tasks and the intensifying competition among control panel manufacturers. As a result, they introduced "WIRE CAM DX." Here, we will introduce the effects of this implementation. ■ Background of Implementation - A sense of crisis regarding the production system's reliance on veteran workers for assembly and wiring tasks and the intensifying competition among control panel manufacturers. - Promotion of standardization in work to enhance the efficiency of younger and novice workers. ■ Reasons for Adopting WIRE CAM DX - Demands from various departments for the introduction of electrical CAD and automatic wire processing machines led to the selection of ECAD DCX and WIRE CAM DX, which allow for collaboration between design and manufacturing. ■ Effects After Implementation - Over 90% of orders are processed using data created with WIRE CAM DX. - Manufacturing of custom items has become possible for anyone. - The assembly and wiring workforce in the manufacturing department has been increased by 10 new employees. - Wire usage has been reduced by 30%. - Easier inventory management due to the ability to understand wire usage before wiring. - A significant reduction in inquiries from manufacturing to design.
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**Features of WIRE CAM DX** - In addition to CAD data, various files can be used for wiring design. *Available file types include ECAD, DWG, PDF, TIFF, etc.* - Wiring design allows for automatic route selection and measurement of wiring lengths. - Data for mark tube processing can be output to processing machines, and wiring length data can be output to wire processing machines, enabling pre-processing of wires. *Compatible processing machine manufacturers include Mibu Electric Works, CTK, Kodera Electronics, Lion Power, and others.* - By preparing wires in advance and conducting parallel tasks, manufacturing lead times can be shortened. - The tasks of component installation and wiring can be transitioned to non-technical personnel, allowing for a division of labor system that can respond to increased production volume. *For more details, please refer to the materials. Feel free to contact us with any inquiries.*
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The dedicated CAD solution for electrical design, the "ECAD Series," has been supporting Japan's manufacturing for 40 years by responding to customer needs and accumulating top-class achievements in the industry. At ECAD Solutions, under our corporate philosophy of "providing products and services that lead to customer satisfaction," we will continue to offer total solutions that satisfy our customers with our accumulated experience and know-how.