Detecting defects such as scratches and tiny scratches using digital technology (image processing, AI) and optical technology.
The image inspection solution (appearance inspection equipment and Meister Apps AI image automatic inspection package) is an appearance inspection system that uses cameras to inspect various defects in industrial materials such as film, paper, and ferrous/non-ferrous materials, as well as in the pharmaceutical manufacturing process, including issues like tablet breakage, foreign substances on tablet surfaces, discolored tablets, foreign substances on sheets, and seal defects, as well as defects in molded products used in automotive and industrial materials. ■ Appearance Inspection Equipment (Sheet Materials, PTP Packaging, Metal Structure Testing) We provide appearance inspection equipment tailored to your inspection specifications. ■ Meister Apps AI Image Automatic Inspection Package AI creates a good product model from good product images, making it easy to reflect settings in the inspection equipment. This enables optimization of inspection settings and reduction of setup labor. We also accept sample tests, so please feel free to contact us.
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basic information
■Appearance Inspection Equipment (1) Web Appearance Inspection Equipment Conducts inspection of sheet surfaces using a line sensor camera and lighting. (2) Non-Metallic Inclusion Measurement Device METALSPECTOR Automatically measures inclusions in steel samples at high speed using an optical microscope and image processing based on various measurement methods. (3) PTP Appearance Inspection Device BLISPECTOR Inspects capsules, tablets, seal defects, etc., on PTP packaging using an area sensor camera and various lighting tailored to the inspection target. ■Meister Apps AI Image Automatic Inspection Package (1) Creates a good product model that optimizes the judgment threshold using Toshiba's unique good product learning method. By learning with AI, a good product model that maintains inspection accuracy is created. (2) Reduces inspection setup man-hours by retrofitting good product model judgment to appearance inspection equipment. By introducing a judgment flow using the good product model to existing image inspection equipment, the work hours for inspection setup are reduced. (3) Reduces false positives by combining with web appearance inspection equipment. By using the good product model for re-evaluating images output from the web appearance inspection equipment, false positives are reduced. ※ Keyence XG-X series, Omron FH series, etc.
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Applications/Examples of results
■Appearance Inspection Equipment Web Appearance Inspection Equipment: Proven track record in manufacturing processes for films, non-woven fabrics, metals, and non-metals. PTP Appearance Inspection Equipment: Proven track record in tablet and capsule packaging equipment. Non-metallic Inclusion Measurement Equipment: Proven track record in the microstructure testing process of metals. Sample tests using actual defect samples are accepted at any time. ■Meister Apps AI Image Automatic Inspection Package Appearance inspection for automotive parts, electronic components, building materials, film and sheet materials, and tablets, etc. Sample tests using actual defect samples or images of good and defective products are accepted at any time.
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Company information
Our company has been involved in the development of image processing inspection equipment since 1985 and has extensive experience in developing various inspection devices. In the image inspection solutions (appearance inspection and surface inspection) business, we provide surface inspection systems that use cameras to inspect various defects that occur in the PTP packaging process of pharmaceutical manufacturing customers, such as tablet cracks, foreign substances on tablet surfaces, discolored tablets, foreign substances on sheets, and seal defects, for industrial materials like film, paper, and ferrous/non-ferrous materials. In addition to our unique inspection algorithms and lighting technology, we leverage know-how from various industries to support the quality improvement of our customers' products.
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