A revolutionary sliding bearing material with added strength made from bronze and aluminum.
The copper stainless steel bearing material HLS20 is a stainless steel-based bearing material characterized by the inclusion of copper. During axial movement, trace amounts of copper precipitate on the surface, serving the role of oil, making it a groundbreaking oil-free bearing material that reduces friction heat. Moreover, it is much more affordable than phosphor bronze while improving performance, making it a very user-friendly material. With the cooperation of a bearing manufacturer, a test was conducted using SUJ2 for the shaft and HLS20 for the bearing, which involved 5 million reciprocating wear tests over 17 days, resulting in a maximum temperature difference of +3°C. Features of MTA-HLS20: 1. A copper stainless steel alloy containing 20% copper, with excellent castability and machinability. 2. Equipped with high melting point, high corrosion resistance, and dirt-repellent properties, making it ideal for high temperatures, corrosive environments, and marine conditions. 3. Possesses high strength characteristics, excellent wear resistance, and precision maintenance in high-load usage environments. 4. Usable without solid lubricants like carbon, significantly reducing processing costs associated with carbon insertion. 5. While priced similarly to bronze alloy materials, it outperforms copper alloys in wear and corrosion resistance. 6. Solves friction/wear issues in mechanical parts, reducing production costs and improving mechanical performance. 7. Can be used for long periods without lubrication, generating no friction heat, allowing for downsizing from existing bush sizes.
Inquire About This Product
basic information
【Product Name】MTA Bearing Material 【Product Code】MTA-HLS20 【Shape】Powder Ingot 【Size】Φ200 to a maximum of Φ2000 mm has been achieved
Price information
It is cheaper than bronze. Please contact us.
Delivery Time
Applications/Examples of results
【Achievements】 Ladle for blast furnaces Bearings for machinery 【Applications】 Power plants, water pipes, gates, industrial equipment, locomotives, construction machinery, automobiles, pumps, valves, motors, wind turbines, ships, machine tools, robots, rollers, transport equipment, medical use
Detailed information
-
【Wear Resistance Verification Test】 Confirmed that "frictional heat does not occur" even after 5 million reciprocations without lubrication. *Test Conditions* Shaft Material: SUJ2 Bearing Material: MTA-HLS20 Method: 17 days of continuous testing without interruption, 5 million horizontal piston cycles Results: Temperature difference between shaft & housing: maximum ambient temperature +3℃ Wear Measurement: No wear on shaft or housing
Company information
MTA Alloy Co., Ltd. is the world's first casting manufacturer to successfully develop an alloy of iron and copper. The MTA alloy, made by mixing familiar iron and copper, is truly the strongest superalloy in human history. 1. Copper Stainless S10 [Stainless + Copper] Copper is a metal with the strongest antibacterial properties. Copper stainless is an alloy that contains a small amount of copper in stainless steel, but it exhibits antibacterial properties equivalent to 100% copper. By leveraging this characteristic, many products are being developed to protect humans from invisible viruses and bacteria, such as those causing COVID-19 and food poisoning. 2. Bearing Material HLS10 Introducing a new bearing material. Similar to phosphor bronze, this copper stainless bearing can be used without oil and has improved wear resistance. 3. Thermal Mold Material MTAFeX2 The iron-based copper alloy MTA-FeX2 boasts a thermal conductivity of 90W and achieves a surface hardness of HRC 60 with Edison Hard and HV 800 with Caniboron plating. As "copper," which conducts heat and electricity well, is expected to see a significant increase in demand worldwide, its price will continue to rise. Therefore, by using "copper alloys" made from inexpensive iron as alternative materials, we can contribute to the responsible use of limited resources in line with the SDGs.