Low thermal expansion granite stage! High-output X-ray source and high-resolution detector capable of mounting two types of detectors for X-ray inspection and 3D analysis to detect defects!
The diondo d5 is specially designed for customers who require performance, size, and equipment compatibility. With a high-output X-ray source and high-resolution detectors combined with a precision mechanical system of up to 9 axes, it enables innovative leaps in flexibility and performance. ▪ Various combinations available Equipped with up to 2 tubes and 2 detectors to meet specific testing needs. ▪ Innovative software package Supports a wide range of inspection solutions, including spiral CT, scatter correction, and planar CT imaging. ▪ Coordinate measurement technology Meets the highest measurement requirements with reproducible 3D measurement technology compliant with VDI/VDE 2630-1.3 standards. ▪ Granite mechanical system Can be equipped with up to 9 motor-driven axes for maximum flexibility. ▪ On-site loading capability Provides personalized testing solutions under limited testing conditions.
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basic information
【Specifications】 Microfocus X-ray tube: 240/300 kV Small focus X-ray tube: 450/600 kV Area array detector: 3000 × 3000 px, 139 μm Line array detector: 4100 px, 200 μm Focal distance range (microfocus): 500-1950 mm Focal distance range (small focus): 850-2400 mm / 800-2100 mm Maximum effective detection range: Ø700 × H1300 mm / Ø850 × H1300 mm, customizable Maximum load capacity: 100 kg Body size: L5000 × B2900 × H3200 mm Body weight: 40 t diControl functions: DR function, spiral CT, planar CT, angle-limited scan, high-speed CT, high-speed reconstruction GPU acceleration, beam hardening correction, artifact correction, batch automatic detection, automatic shape correction, routine detection, status detection Radiation protection: Lead chamber radiation protection Mechanical system: Granite platform, 7/9 axis mechanical system
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Applications/Examples of results
【Application Fields】 4D Field Loading CT The diondo d5 system can be equipped with additional functional modules to impose nearly real mechanical, thermal, and chemical load environments on samples and observe their effects through CT. These modules include tensile testing machines, compression testing machines, multi-axis tire restraint devices, and environmental test chambers. ▪ Automotive Industry ▪ Metal Materials ▪ Additive Manufacturing ▪ Aerospace ▪ Composite Materials ▪ Biomedical ▪ Geotechnical Engineering
Detailed information
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Multi-functional and freely configurable CT system Utilizes up to 2 tubes and 2 detector variations according to specific testing requirements Three-dimensional measurement technology Reproducible 3D measurement technology that meets the highest demands in accordance with VDI/VDE 2630-1.3 Granite manipulator Equipped with up to 9 electric axes for maximum flexibility In situ extension Customized solutions for scientific analysis under testing conditions
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● Mini Focus Tube The high-performance X-ray system with a maximum of 600 kV can reduce scan time while maintaining the same test reliability. ● Manipulator The granite manipulator ensures the highest inherent stability, temperature resistance, and precise positioning. ● Line Detector & Flat Detector These are precisely customized to meet your specific applications. You can leverage the advantages of fan beam and cone beam CT to optimize the testing process. ● Volume Measurement Everything is possible, from complex measurements of the smallest components to testing large objects. ● Micro Focus and Nano Focus Tubes High-resolution tube configurations up to 300 kV guarantee the best resolution and short measurement times. ● Freely Configurable Settings You can freely select and scale up to 9 axes according to your needs. Each system can be expanded at any time or have additional functional modules added.
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The scope of the application ranges from complex measurements of minimal components to non-destructive testing of large quantities of objects. The diondo d5 is used for the measurement and analysis of various test parts and materials such as: Cylinder heads, gearbox housings Steel and aluminum castings Additive manufacturing parts Plastic injection molded parts Geological samples Mechatronics components Fiber composite materials Metal alloy parts And more.
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On-site computer tomography method Dimension measurement and material testing under individual test conditions The diondo d5 system can be equipped with additional functional modules, allowing for realistic exposure of the test objects to mechanical, thermal, or chemical loads, and tracking their effects with CT. This includes tensile/compression machines, multi-axis loading devices for tires, and climate chambers.
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Highest Level of Automatic Scatter Radiation Correction Scatter radiation leads to a significant degradation in image quality, especially in CT systems exceeding 300 kV. In line detectors, this effect is mitigated by strong pre-collimation. However, since only a single layer of the test object can be imaged per rotation of the object, this sacrifices measurement time. In terms of measurement time, flat panel detectors are clearly superior due to their larger area. However, due to the lack of collimation, scatter radiation has a maximum impact, making reliable error detection more difficult or even impossible. diScatter can almost completely compensate for this drawback. After performing fully automated calibration measurements, it is possible to conduct a series of measurements of identical and similar test objects in a very short time with high image quality.
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Company information
The ND Group is a high-tech company that provides comprehensive solutions for industrial products, including research and development, production, sales, and technical services for industrial CT, CNC machining, and precision stone products. The group consists of the Shanghai ND Industrial CT Testing Center, Jinan ND CNC Factory, Jinan Stone Factory, Japan ND Precision Engineering, Shandong ND, Shenzhen ND, and Hong Kong ND. Since its establishment in February 2013, the ND Group has developed with the corporate philosophy of integrity, learning, growth, and innovation. Shanghai ND is a provider of micro-nano industrial CT equipment and inspection services, having obtained the general agency qualification for the Chinese market (China, Hong Kong, Macau, Taiwan) and Japan for diondo from Germany in 2015. It offers technology solutions for digital control, measurement, and testing of various materials. In the CNC business, it provides independent research and development, production, sales, and technology for various intelligent, robotic, fully automatic, and semi-automatic precision engraving machines. The group has obtained over 100 patents and exports its products to 60 countries.