Experienced engineers will solve your requests through embedded system replacement design development and EOL support design.
Are you facing any issues due to the retirement of development designers, the absence of former design developers who have left the company, discontinued parts manufacturing, or prolonged delivery times, making continued production difficult? In light of the above situation, our service, Reproduction Engineering, offers solutions such as remanufacturing, EOL (End of Life) response design replacement, and reverse engineering. We will design and manufacture alternative products with the same functionality by conducting design analysis, updating parts, circuits, and software from the actual equipment, boards, enclosures, systems, etc. We will produce alternative products with the same functionality by performing design analysis and updating parts, circuits, and software from actual equipment/boards, design drawings, source code, etc. We can respond to various requests, from researching alternative parts for discontinued manufacturer parts to replacing passive components and analog ICs, and integrating microcontrollers and FPGAs into a single microcontroller chip. At Yamato Technical Research Institute, we provide a one-stop service to realize your concepts from both hardware and software perspectives.
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basic information
- Flow of Reproduction Engineering (in the case of circuit board design) 1. Meeting We will listen to the customer's requests and issues and share the completed image. 2. Confirmation of Current Status We will understand and confirm the current situation based on the actual circuit board and circuit diagrams. 3. Creation of Circuit Diagram and Bill of Materials Based on the customer's requests and the information confirmed about the current status, we will create the circuit diagram and bill of materials. 4. Circuit Simulation We will conduct circuit simulations to verify before the actual circuit board is completed. 5. Circuit Board Pattern Design We will collaborate with a pattern design company to create the optimal circuit board pattern design. (Our company will request the pattern design from a partner company.) 6. Component Procurement We will procure components directly. 7. Component Mounting We will request a mounting company from our partners. 8. Circuit Board Operation Confirmation We will check continuity, power voltage, and various operations. 9. Shipment Once we confirm that there are no issues with all specifications, we will deliver it to the customer. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
Development Achievements (Excerpt) - Development of a 1-chip microcontroller configuration combining microcontroller + FPGA (Control device for near-ultraviolet irradiation equipment) - Development of the above control firmware (Control device for near-ultraviolet irradiation equipment) - Revision development of the circuit and components used in the FPGA control board (Inkjet printer discharge device) - RS232C <-> RS422 conversion board (Change machine) [OEM/ODM Case] Space sterilization system using near-ultraviolet LEDs (Ipros site) https://www.ipros.jp/product/detail/2000997585 [EOL Support] Migration guide from Renesas microcontrollers to RX microcontrollers (Ipros site) https://www.ipros.jp/product/detail/2001274125 Many other achievements available *Cases may arise where production is not possible if sufficient design verification cannot be conducted based on the original specifications or documents, or if functionality and performance cannot be adequately confirmed with alternatives. *Depending on the functionality and performance of the product system, there may be cases where support is not possible. *For more details, please refer to the PDF document or feel free to contact us.
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Our strength lies in our ability to handle all aspects of embedded system development and manufacturing, including electronic circuit design and development, microcontroller firmware design and development, enclosure design and development, business application development, and device manufacturing, all in-house. Our experienced engineers will propose solutions to your challenges.
