Ideal for analysis and measurement of small and medium sizes. By adopting a high-performance transmission X-ray source, it achieves four times the resolution compared to conventional methods in the same measurement time.
The diondo d1 is a high-resolution micro-nano CT system specially designed for the analysis and measurement of small and medium-sized components. Compared to conventional systems, the d1 can achieve up to 4 times the resolution in the same measurement time by using a high-output transmission X-ray source, and it can reduce the measurement time to 1/4 at the same resolution. Its very high transmission output also enables the analysis of challenging material combinations in new energy vehicle applications, such as new energy batteries. ● Short time, high resolution ● Highest accuracy, maximum detection volume ● High-precision granite machine system ● Coordinate measurement technology ● Advanced scan modes
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basic information
【Specifications】 X-ray tube: 190–240[kV] Area array detector: 3,000×3,000 pixels, 139[μm] Focal detection distance: 800[mm], variable Detection range: Ø 300 x 230 H [mm] Maximum effective detection range: Max.Φ400×400H[mm] Maximum load capacity: 20[kg] Main unit dimensions: Length 2,350×Width 1,450×Height 2,035[mm] Main unit weight: 5.5[t] diControl software features: DR functionality, spiral CT, angle-limited scan, high-speed CT, high-speed reconstruction GPU acceleration, beam hardening correction, artifact correction, batch automatic detection, automatic geometric correction, daily detection, condition detection, measurement module VDI/VDE 2630 Mechanical system: 4/5 axis mechanical system based on a granite platform
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【Application Fields】 High-Performance Transmission X-ray Source Conventional CT systems use reflection tubes as radiation sources. High power is required to penetrate samples containing difficult materials or thick components, but high power can affect resolution. Simply put, the higher the power used, the worse the resolution becomes. To address this phenomenon, it is necessary to lower the power level and correspondingly extend the measurement time. However, when using the Diondo D1, there is no need to worry about this. By utilizing high-power transmission, it brings significant advantages for applications such as small lot inspections. ▪ Additive Manufacturing ▪ Fiber Composites ▪ Electronics and Electrical Fields
Detailed information
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● High-precision granite manipulator Due to its inherent rigidity and temperature stability, the highest accuracy is guaranteed even after years of intensive use. ● Three-dimensional measurement technology Reproducible 3D measurement technology that meets the highest demands in accordance with VDI/VDE 2630-1.3. ● Advanced scanning mode Equipped with a helix scan function that achieves high flexibility.
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Functions of diControl DR functionality, Helix CT, batch mode, offset CT, daily checks, health monitor, restricted angle CT, measurements compliant with VDI/VDE 2630-1.3, etc.
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CT Measurement Field - Application Example [Analysis of Fiber Reinforced Composites] Despite the high specific strength of fiber reinforced composites, various material defects such as improper orientation and pores can lead to early failure of components. Components are checked using non-destructive CT scans, which can assist in the early detection of failures.
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CT Measurement Field - Application Examples [Additive Manufacturing] In the automotive and aerospace sectors, components often have to meet high safety standards regarding weight reduction, making quality control of additive manufacturing components a crucial role.
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CT Measurement Field - Application Examples [Dimensional Measurement] The advantage of computed tomography is that it can accomplish many measurement tasks where other measurement systems reach their limits. Even on visually demanding surfaces, such as transparent or polished surfaces and inaccessible areas, measurements can be easily taken at high resolution in a very short time.
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High-performance transmission X-ray source Both advantages Conventional CT systems operate using a reflection tube as the radiation source. High power is required to penetrate difficult materials or thick walls of components, which adversely affects maximum resolution. Simply put, the higher the power used, the lower the resolution. To address this phenomenon, lower power levels and the associated longer measurement times are employed. This is not necessary with the diondo d1. The adoption of a high-performance transmission X-ray source allows for up to four times the resolution compared to conventional methods within the same measurement time. Additionally, it can reduce the measurement time to one-fourth while maintaining the same resolution, which is a significant advantage not only for small-scale continuous production but also for larger applications.
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The ND Group is a high-tech company that provides comprehensive solutions for industrial products, including research and development, production, sales, and technical services for industrial CT, CNC machining, and precision stone products. The group consists of the Shanghai ND Industrial CT Testing Center, Jinan ND CNC Factory, Jinan Stone Factory, Japan ND Precision Engineering, Shandong ND, Shenzhen ND, and Hong Kong ND. Since its establishment in February 2013, the ND Group has developed with the corporate philosophy of integrity, learning, growth, and innovation. Shanghai ND is a provider of micro-nano industrial CT equipment and inspection services, having obtained the general agency qualification for the Chinese market (China, Hong Kong, Macau, Taiwan) and Japan for diondo from Germany in 2015. It offers technology solutions for digital control, measurement, and testing of various materials. In the CNC business, it provides independent research and development, production, sales, and technology for various intelligent, robotic, fully automatic, and semi-automatic precision engraving machines. The group has obtained over 100 patents and exports its products to 60 countries.