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  6. [Case Study] Successful Miniaturization and Weight Reduction of Enclosures with Ultra-Low Head Screws

[Case Study] Successful Miniaturization and Weight Reduction of Enclosures with Ultra-Low Head Screws

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last updated:May 09, 2024

池田金属工業
池田金属工業
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We introduce a case where we successfully achieved miniaturization and weight reduction of the housing for a car charger using the ultra-low head screw "310 Slim."

We would like to introduce a case where we proposed replacing Truss screws with the ultra-low head screw '310 Slim' in the automotive industry. With Truss screws, the protruding head of the screw would get caught and could not be inserted, which was a challenge. After the proposal, assembly could be done without interference with other parts, and when inserting the housing into the vehicle, the head no longer got caught. [Overview of the Challenge] - The size of this compact vehicle has been reduced compared to conventional products, and each component is required to be smaller and lighter. - Although Truss screws are usually used for fastening, the design calculations indicated that the protruding head would interfere with other parts inside the housing. - The space on the vehicle side for inserting the housing is also narrow, and with Truss screws, the protruding head would get caught and could not be inserted. *For more details, please refer to the related links or feel free to contact us.

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【課題解決事例】自動車業界<設計>.PNG

[Case Study] Successful Miniaturization and Weight Reduction of Enclosures with Ultra-Low Head Screws

【課題解決事例】自動車業界<設計>.PNG
【課題解決事例】自動車業界<設計>.PNG
  • Related Link - https://www.ikekin.co.jp/case/6161/

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【User Benefits】 ■ A screw with a head height of 2mm or less has been found. ■ The product has been made lighter. ■ There is potential for further miniaturization and weight reduction of the product in the future. *For more details, please refer to the related links or feel free to contact us.

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Technical Data: Basics of Screws (Reference Dimensions)

Technical Data: Basics of Screws (Reference Dimensions)

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池田金属工業

池田金属工業

Building materials, supplies and fixtures manufacturers

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We are not just a simple fastener supplier; we approach our customers' problem-solving with a broad perspective on "fastening." Instead of relying on measures based on experience and habit, we propose the best solutions after understanding the root causes of the problems.

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