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  6. Ultra-high molecular weight polyethylene water jet cutting processing

Ultra-high molecular weight polyethylene water jet cutting processing

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last updated:Oct 07, 2024

YKアキュラシ― 本社 テクニカルセンター
YKアキュラシ― 本社 テクニカルセンター
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Efficiently layout multiple arbitrary arc shapes into numerous segments to minimize waste and significantly reduce material costs.

Ultra-high molecular weight polyethylene (UHMWPE) New Light board 40mm Segmented arc shape cutting processing Multiple arbitrary arc shapes are laid out in numerous segments to efficiently utilize materials, minimizing waste and significantly reducing material costs. We always consider profit assurance and improvement of yield and efficiency, keeping the spacing to a minimum for nesting. In the water jet cutting of thick resin boards, there are two specific issues: water flow delay and taper. However, with Flow's dynamic water jet, high-speed and high-precision taper-free cutting is possible, eliminating heat generation during processing and preventing chips from softening or thermally deforming. The 40mm thick board is processed almost vertically, cutting approximately 20 parts of four types of segmented arcs and fan shapes from a 1000mm x 2000mm board, reducing the conventional machining waste rate from about 50% to below 10%.

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超高分子量ポリエチレンUHMWPEウォータージェット切断加工-02-400x300.jpg

Ultra-high molecular weight polyethylene water jet cutting processing

超高分子量ポリエチレンUHMWPEウォータージェット切断加工-02-400x300.jpg
超高分子量ポリエチレンUHMWPEウォータージェット切断加工-02-400x300.jpg
  • Related Link - https://water-jet.yk-accuracy.jp/#casewj

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basic information

Our water jet cutting services are prepared to meet customer satisfaction based on our experience in both hard and soft materials, and we also accept sample cuts of various materials and processes. Additionally, leveraging our extensive experience in water jet cutting, we have realized processes that other water jet processing companies could not achieve through VA/VE proposals to the development, design, and production technology departments. Furthermore, we are striving to improve our technical capabilities daily, aiming for near-net shape beyond the primary processing domain of water jet cutting. In water jet cutting, cutting costs can vary significantly depending on processing conditions (such as speed). We will provide estimates based on as detailed conditions as possible, so if you would like to request a test cut or similar, please feel free to contact us.

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Delivery Time

P4

Applications/Examples of results

Processing of radiation shielding lead plates, adjacent resin boards, cutting demonstrations, trimming of integrally molded composite parts, architectural decorative hardware, fender materials for ports, aerospace components, various sign parts including signboards, nameplates, and guidance signs, extraction of test specimens, equipment for theater and stage, large and small props, erosion testing, materials test specimens for destructive testing, wall tiles, heat-resistant glass tops, acoustic product components, processing of nameplate characters, brass short circuit boards, copper thick plate electrode holders, copper plate short circuit conductors, bulletproof panels, busbars, extraction of test specimens for carbon fiber reinforced steel plate adhesive composites, thermoplastic carbon fiber resin boards, insulation materials in arbitrary shapes, insulated resin joints, phenolic resin, electromagnetic coils, non-magnetic tools, insulation panels, heat exchangers, ship components, stained glass, components between Shinkansen train cars, helicopter flooring materials, concrete blocks, all-aluminum and stainless steel heat exchangers, honeycomb composite panels, wall glass tiles, alumina fine ceramic plates, confirmation of cross-section of rebar connection joints, parasitic imilacite iron meteorites, water heater covers, jewelry pearls, custom busbars, porous sintered metal, rubber chip mats, SUS/bsp inlay processing, seismic-resistant components, ceramic plate processing, various prototypes, resin and metal belt hole drilling processing, photoluminescent resin board emergency signs, recycled boards, etc.

Detailed information

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    YK Accuracy Co., Ltd. Technical Center

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YKアキュラシ―

YKアキュラシ― 本社 テクニカルセンター

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YK Accluracy Co., Ltd. supports the development of manufacturing to shape our customers' thoughts into reality. We not only sell products but also provide meticulous support for repairs, maintenance, installation, and material processing. Our company has obtained a license for machinery installation work. Additionally, our employees regularly undergo training on various equipment, and all employees have received training specifically on general-purpose lathes and milling machines, aiming for perfection from the same perspective as our customers. In our water jet cutting division, skilled staff utilize the most suitable techniques according to the characteristics and applications of the materials, delivering the best and just right processed products.

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