At the starting point of production innovation! Improve productivity with optimal planning using a scheduler.
We can easily and quickly reschedule complex production plans using a computer, assisting production planners.
■A glimpse of daily life in the Production Management Department■ Sales Department A: "Excuse me! We have a sudden order, is there any way you can help us? We want to respond to the delivery date as soon as possible!" Production Management Department S: "I understand that the Sales Department is working hard to get orders, but when a rush order comes in, it takes time to redo the plan in Excel, and it's quite a hassle." Procurement Department C: "Another rush order? I hope you understand that it's tough to procure materials when we don't have stock..." Manufacturing Department B: "Another change to the production plan? That's troublesome. When a rush order comes in, it adds unnecessary switches and decreases productivity." Sales Department A: "If we could understand the production plan and the load situation, I think we could find a way to deal with it... Is there any way to make the situation visible?" Production Management Department S: "It takes time to reschedule, I wonder if there's a better way." Production Management Department K: "The other day, I heard about how to utilize production schedulers at an Aztec seminar; I should look into it more closely." Perfect for such concerns! ● Achieve rapid delivery date responses. Capable of handling rush orders from customers. ● Minimize setup time through order planning and optimization. ● Reduce lead time. ● Visualize load and inventory situations.
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basic information
■Optimal Planning By applying genetic algorithms (GA) and simulated annealing (SA) to planning processes, we automatically and swiftly explore the optimal plan. ■Achieving TOC with DBR (Drum Buffer Rope) Functionality TOC can be realized with simple settings. ■Priority Planning for Each Process Considering processing conditions such as color and shape, manufacturing priorities can be adjusted for each process. ■Pursuit of Compatibility with External Systems Data integration with ERP and production management systems is easy, allowing for simple external control of JoyScheduler's start, stop, and planning processes. ■Processing and Assembly Supports processing and assembly processes for circuit board manufacturing, electronic components, automotive parts, and can also accommodate batch production processes for food and pharmaceuticals. ■User-Friendly Planning Evaluation Function The results of scheduling are clearly displayed on a radar chart as evaluation values such as delivery delays, lead times, and waiting times.
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Applications/Examples of results
Function 01: Planning Function ● Priority Planning (Dispatch Rules Scheduling) ● Optimal Planning Function 02: Display Function ● Resource Gantt Chart Screen ● Lot Gantt Chart Screen ● Resource Load Graph Screen ● Evaluation Value Radar Chart Screen ● Dwell Time Evaluation Graph Screen ● Inventory Transition Graph Screen (Products, Semi-finished Products, Materials, Sub-materials)
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Company information
Our company was founded in 2001 and provides practical consulting to support improvement activities in manufacturing, such as revenue enhancement, productivity improvement, lead time reduction, and inventory reduction, including the introduction of DX systems. Based on our unique production management method, the "One-Piece Flow Production System," we create customized original programs tailored to each company's management challenges, addressing everything from "on-site improvements" to "system improvements" and "production innovation," and provide appropriate solutions. If you encounter any issues that need to be addressed, please feel free to contact us. We will definitely provide solutions that satisfy your company. [Astech Consulting HP] https://www.ast-c.co.jp/