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  6. Case study on the introduction of air curtains to prevent the intrusion of foreign objects (dust, dirt, insects, etc.) into food factories.

Case study on the introduction of air curtains to prevent the intrusion of foreign objects (dust, dirt, insects, etc.) into food factories.

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last updated:Jun 23, 2023

カルカヤ
カルカヤ
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Solve the problems of food factories and warehouses with air curtains! The parallel flow creates a wall of air that blocks cold and warm air, and the induced airflow helps to equalize the indoor temperature.

In food factories and warehouses, it is necessary to create a safe and secure environment. Therefore, why not reduce air conditioning costs and create a safe and secure space with the air curtain "Air Wall," which prevents the intrusion of foreign objects by blocking the flow of air with parallel winds? The "Air Wall" generates a powerful airflow using the force of fans (positive pressure ventilators) on both sides, and its structure of discharge and intake elbows (guide vanes) forms a uniform airflow (parallel flow) without vortexes. The wind blowing out in parallel from opposite sides creates a wall of air through circulation. 【Case Studies】 Company Name: A certain company in Fukuoka Prefecture Industry: Food manufacturing (egg products) Challenge: There are hygiene issues when foreign objects (dust, dirt, insects, etc.) intrude into the factory during the transportation of raw materials, so we want to prevent such intrusions. Proposal: We proposed the installation of a large type at the entrance and a standard type at the exit, which they implemented. Company Name: A certain company in Kumamoto Prefecture Industry: Collection and shipping of fresh produce Challenge: When the door of the temporary storage room for collected items (chilled room at 5°C to 0°C) is opened and closed, outside air enters the room, causing the temperature to rise, so we want to minimize temperature changes. Proposal: We proposed the installation of a large type and the addition of a device that operates in conjunction with the door opening and closing, which they implemented.

    Air conditioning equipment
2021-11-08_13h47_59.png

Case study on the introduction of air curtains to prevent the intrusion of foreign objects (dust, dirt, insects, etc.) into food factories.

2021-11-08_13h47_59.png
2021-11-08_13h47_59.png
  • Related Link - http://karukaya.fukuoka.jp/air_curtain/index.html

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【Case Study and Others】 Company Name: XYZ Company, Injection Molding Factory (Saitama Prefecture) Industry: Injection Molding Challenge: To maintain a constant temperature in the factory and further improve product quality Proposal: We suggested installing a system at the factory entrance, which was implemented Result: The induced airflow effectively equalized the temperature within the factory, leading to significant energy savings and improvements in product quality, as reported by the client. It also effectively blocked the intrusion of dust and debris, contributing to a cleaner environment. 【Specifications】 ■ Airflow: Circulation of air from both sides with no reduction in airflow from top to bottom ■ Operating Temperature: -30°C to 50°C (suitable for warehouse use) ■ Blocking Method: Uniform air discharge from both sides using parallel flow ■ Dust Removal Method (dust, insects, etc.): Air discharge combined with the main filter to capture and prevent indoor intrusion 【Seeking Monitors】 We are currently recruiting users who can become monitors (limited to Fukuoka Prefecture or neighboring prefectures)! Interested users are encouraged to contact us.

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【Installation Examples】 ■Refrigerated Warehouse ■Painting Booth Entrance ■Logistics Center Warehouse

Detailed information

  • ?sanbara

    A certain company in Fukuoka Prefecture Food manufacturing industry (egg products)

  • ?sanbara

    Company in Fukuoka Prefecture Food Manufacturing Industry (Egg Products)

  • ?yamaga-1大型.jpg

    A certain company in Kumamoto Prefecture Collection and shipment of fruits and vegetables

  • ?yamaga-2大型.jpg

    A certain company in Kumamoto Prefecture Collection and shipment of fruits and vegetables

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Parallel flow air curtain "Air Wall"

Parallel flow air curtain "Air Wall"

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Parallel flow air curtain "Air Wall"

Parallel flow air curtain "Air Wall"

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カルカヤ

カルカヤ

Building materials, supplies and fixtures manufacturers

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Since our establishment, we have been manufacturing steel furniture, primarily office furniture, with high technology and innovative ideas based on a broad perspective. On a site of approximately 6,200 tsubo, we carry out integrated production starting from uncoiling the main material, steel, on the shear line, followed by the punching process using turret punching machines, bending processes with automatic benders, assembly processes, and finally to the painting line. Moreover, among our product range, office furniture is produced with high quality, and its reliability is highly regarded from various sectors.

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